Digital technologies/3D printing/3D printing- Beginner/Safety Considerations for FDM 3D Printing

Burn Hazard

Since FDM 3D printers melt materials, these carry an important burn hazard. Refrain from touching the 3D printer nozzle (200°C and hotter) and build plate (60°C and hotter). Hot parts are typically labelled on machines, but it can happen for the labelling to become worn down, and such it is important for you to know of these hazards so you may protect yourself against them.

Respiratory Hazard

It has been reported that materials melted by FDM printers can release harmful airborne particulates. It is important to use 3D printers in well ventilated areas or to use printers equipped with an air extractor. Air quality measurements of our Makerspace (STEM 107) have been professionally taken with 24 Ultimaker 2+ printers running for extended periods of time (as would be the case on a very busy day at the Makerspace). Thanks to proper ventilation of the space, the particulate concentration measured is well below regulatory limits.

Fire Hazard

Since the 3D printing process involves lots of heat and plastics, most of which are flammable, if the plastic being used runs out or accumulates around the printer nozzle and the temperature sensors limiting the nozzle temperature malfunctions, the printer could catch fire from overheating. This is why unsupervised (such as overnight) printing is prohibited on printers that have no shutoff mechanisms that would avoid conditions that may lead to the printer catching fire.

Pinch Hazard

Since printers have exposed moving parts, and the movements of the print head can be unexpected, the printers present a pinch hazard. Avoid introducing body parts close to a printer's moving parts.

Bodily Harm Hazard

While bodily harm hazards are not applicable to the small FDM printers in our Makerspace, they may be very real on larger printers where the drive mechanisms are very powerful to account for fast and accurate movements of a heavy print head. As a general rule when working with industrial machinery, please refrain from introducing any parts of your body within the range of movement of the print head or near exposed moving parts of machinery while it is powered on.