CEED Wiki - User contributions [en]

Manufacturing Training Center/Shop Trainings/Lathe Training

2025-07-21T18:04:39Z

Naomie: /* Preparation */

{{DISPLAYTITLE: Lathe Training}}
=== About ===
[[File:Lathe training Part.png|thumb|450x450px|Lathe training ]]
Lathe training takes place in MTC and teaches safe operation of the lathe. The training will consist of a briefing of the machines, and the guided production of a simple plastic part. The training takes 2.5 - 3 hours during which students will learn about lathe safety and how to perform basic operations.

Taking the lathe training will ensure that you can be safe around a lathe and give you a basic skillset.

However if and when a student wishes to work on the lathe in [[The Brunsfield Center|Brunsfield]] they should speak to a Brunsfield staff member before using the [[The Brunsfield Center/Manufacturing Technologies/Lathe|King Lathes]] in Brunsfield. They are larger, faster, and more complicated machines than the MTC training lathes.

=== Preparation ===
In order to take the training, you must sign-up via a link in the CEED Newsletter, Makerepo or via QR code. This will take you to the ''[https://simpli.events/c/d49426 Simpli]'' page where you can register for a particular session.

It is also the user's responsibility to create a [https://makerepo.com/ Makerepo] account before taking the workshop. This is done when taking GNG courses, or can be done manually at [https://makerepo.com/ Makerepo.com]. This will allow to sign-in/out of all the CEED spaces and is necessary to take all tworkshops.

Please complete the '''[https://labs.makerepo.com/lathe/ pre-lab]''' ahead of time virtually.

=== Safety ===
[[File:This Machine Has No Brain.png|thumb|343x343px]]
All students must come prepared to work in a shop environment which includes wearing proper attire in order to be safe around heavy rotating equipment. This includes:

* Closed toed shoes

* Full Length Pants and full length shirts
* '''NO''' loose or baggy clothing
* Long hair must be tied back
* '''NO''' jewelry (watches, bracelets, necklaces, rings must all be removed)

There can be no exceptions to these rules, if a student does not come prepared they will not be able to take the training.

CEED Staff will provide the necessary PPE for the training

=== Tools Used ===
During this training a variety of general and lathe specific tooling will be used:

* Lathe specific
** Right hand Turning tool
** Left hand turning tool
** Parting tool
* General Tooling
** Drills
** Calipers

=== lathe Training Videos ===

=== [https://youtube.com/playlist?list=PLA-oTz8kRbrqxOWorp8Dy542YlPY9TQzO&si=Y8ksu_ndG7CJy7-- English] ===

=== [https://youtube.com/playlist?list=PLA-oTz8kRbropXAQP7H1YpTYF5_IuqF2Y&si=uZu_uESURws9MYcD French] ===

The Brunsfield Center

2025-07-21T17:03:49Z

Naomie: /* About */

== About ==
[[File:Brunsfield Centre - Header.jpg|thumb|505x505px]]
The Brunsfield Center is a machine shop where uOttawa members can come in and use the machines, for free, to work on their projects. Student staff (wearing orange) are always available to supervise, help, and answer questions.

To gain access to the Brunsfield Centre, uOttawa members (students or staff) must first complete training on the equipment at the Manufacturing Training Centre.

We encourage you to come talk to us about what you are trying to build and we will be happy to point you to the appropriate equipment and will help you get trained.

== [[The Brunsfield Center/Using the Shop|Using the Shop]] ==

=== Shop Rules ===
Some general rules for Brunsfield (STM 129):

* All users must complete the [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] before using any tools or machines in the shop.
* All users must '''Sign-in''' using their MakerRepo account.
* All users must wear '''safety glasses, long pants, and steel toed boots'''. Toe caps and safety glasses are readily available for those who do not have their own.
* '''Stay within your comfort zone!''' Brunsfield staff (wearing orange) are always there to help to get started or answer your questions.
* Always clean up after yourselves and put tools back in their place.

=== Sign-In Process ===
All Brunsfield and MTC users need to sign in & out of the space using their MakerRepo account. This can be linked with a student/employee card, or can be given manually.

There is a '''Tap-Box''' at the front desk of all of the spaces, simply tap your card on the box and once the light turns green, you're good to go.

A staff can help you link you account to a new card, or sign you in without a card.

It is the user's job to make an account on [https://https//makerepo.com/ MakerRepo] before visiting the spaces.

=== Buying Materials ===
Brunsfield keeps stock of various metals and composites that are left of from projects, and can sell them to shop users.

We also have a selection of '''Scrap Materials''' that are in marked bins in Brunsfield. These materials are '''free to use''' for any users.

Everything that is '''For Sale''' lives on the labelled rack at the back of the shop. All of our pricing is determined by our supplier [https://www.metalpros.com/ Metal Pros.]Simply navigate to their website and identify the geometry of the piece you are looking to purchase. Staff can also assist in determining cost of items.

From there, you will be directed to [https://makerstore.ca/ Makerstore] in order to pay for you material. Simply purchase the item "Brunsfield Bars" at whatever quantity is needed to cover your purchase.

Once a staff has confirmed your order, you're all set!

=== Placing an Order ===
Looking to outsource your project? Our skilled team can help by fabricating your parts for you. Contact us at brunsfield@uottawa.ca for further information.

=== Design Reviews ===

== [[Manufacturing Training Center/Shop Trainings|Shop Trainings]] ==
The following trainings are offered in MTC or Brunsfield. More info can be found on the trainings page.
* [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]]
* [[Manufacturing Training Center/Shop Trainings/Mill Training|Mill Training]]
* [[Manufacturing Training Center/Shop Trainings/Lathe Training|Lathe Training]]
* [[Manufacturing Training Center/Shop Trainings/Welding Safety & MIG Training|Welding Safety & MIG Training]]
* [[Manufacturing Training Center/Shop Trainings/TIG Training|TIG Training]]
* [[Manufacturing Training Center/Shop Trainings/CNC Training|CNC Training]]

== [[The Brunsfield Center/Our Team|Our Team]] ==

== [[The Brunsfield Center/Manufacturing Technologies|Manufacturing Technologies]] ==
Here is a list of the machines, tools, and processes available through the Brunsfield Center. Click on a specific section to learn more.

* [[The Brunsfield Center/Manufacturing Technologies/Mill|Mill]]
* [[The Brunsfield Center/Manufacturing Technologies/Lathe|Lathe]]
* [[The Brunsfield Center/Manufacturing Technologies/Welding|Welding Area]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/MIG|MIG]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/TIG|TIG]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Stick Welding|Stick]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Plasma Cutting|Plasma cutting]]
** [[The Brunsfield Center/Manufacturing Technologies/Grinders|Grinders]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Spot Welding|Spot Welder]]
* [[The Brunsfield Center/Manufacturing Technologies/CNC|CNC machinery]]
** [[Manufacturing Training Center/Manufacturing Technologies/CNC Router|CNC Routers]]
** CNC Mills
** CNC Lathes
* [[The Brunsfield Center/Manufacturing Technologies/Vertical Bandsaw|Vertical Band Saw]]
* [[The Brunsfield Center/Manufacturing Technologies/Horizontal Bandsaw|Horizontal Band Saw]]
* [[The Brunsfield Center/Manufacturing Technologies/Drill Press|Drill press]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Brake|Sheet Metal Brake]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Shear|Sheet Metal Shear]]
* [[The Brunsfield Center/Manufacturing Technologies/Hand Tools|Hand Tools]]

* [[Manufacturing Training Center/The Wood Room|Wood Room]]
** [[Manufacturing Training Center/The Wood Room/Miter Saw|Miter Saw]]
** [[Manufacturing Training Center/The Wood Room/Panel Saw|Panel Saw]]
** [[Manufacturing Training Center/The Wood Room/Circular Saw|Circular Saw (Skillsaw)]]
** [[Manufacturing Training Center/The Wood Room/Jigsaw|Jigsaw]]
[https://makerepo.com/jboud030/651.formation-de-base-virtuelle-virtual-basic-training Virtual basic training]

[https://labs.makerepo.com/lathe/ Virtual Mill tour:]

[https://labs.makerepo.com/lathe/ Virtual Lathe tour:]

The Brunsfield Center

2025-07-21T16:56:59Z

Naomie: /* Shop Rules */

== About ==
[[File:Brunsfield Centre - Header.jpg|thumb|505x505px]]
To gain access to the Brunsfield Centre, uOttawa members (students or staff) must first complete training on the equipment at the Manufacturing Training Centre.

We encourage you to come talk to us about what you are trying to build and we will be happy to point you to the appropriate equipment and will help you get trained.

== [[The Brunsfield Center/Using the Shop|Using the Shop]] ==

=== Shop Rules ===
Some general rules for Brunsfield (STM 129):

* All users must complete the [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] before using any tools or machines in the shop.
* All users must '''Sign-in''' using their MakerRepo account.
* All users must wear '''safety glasses, long pants, and steel toed boots'''. Toe caps and safety glasses are readily available for those who do not have their own.
* '''Stay within your comfort zone!''' Brunsfield staff (wearing orange) are always there to help to get started or answer your questions.
* Always clean up after yourselves and put tools back in their place.

=== Sign-In Process ===
All Brunsfield and MTC users need to sign in & out of the space using their MakerRepo account. This can be linked with a student/employee card, or can be given manually.

There is a '''Tap-Box''' at the front desk of all of the spaces, simply tap your card on the box and once the light turns green, you're good to go.

A staff can help you link you account to a new card, or sign you in without a card.

It is the user's job to make an account on [https://https//makerepo.com/ MakerRepo] before visiting the spaces.

=== Buying Materials ===
Brunsfield keeps stock of various metals and composites that are left of from projects, and can sell them to shop users.

We also have a selection of '''Scrap Materials''' that are in marked bins in Brunsfield. These materials are '''free to use''' for any users.

Everything that is '''For Sale''' lives on the labelled rack at the back of the shop. All of our pricing is determined by our supplier [https://www.metalpros.com/ Metal Pros.]Simply navigate to their website and identify the geometry of the piece you are looking to purchase. Staff can also assist in determining cost of items.

From there, you will be directed to [https://makerstore.ca/ Makerstore] in order to pay for you material. Simply purchase the item "Brunsfield Bars" at whatever quantity is needed to cover your purchase.

Once a staff has confirmed your order, you're all set!

=== Placing an Order ===
Looking to outsource your project? Our skilled team can help by fabricating your parts for you. Contact us at brunsfield@uottawa.ca for further information.

=== Design Reviews ===

== [[Manufacturing Training Center/Shop Trainings|Shop Trainings]] ==
The following trainings are offered in MTC or Brunsfield. More info can be found on the trainings page.
* [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]]
* [[Manufacturing Training Center/Shop Trainings/Mill Training|Mill Training]]
* [[Manufacturing Training Center/Shop Trainings/Lathe Training|Lathe Training]]
* [[Manufacturing Training Center/Shop Trainings/Welding Safety & MIG Training|Welding Safety & MIG Training]]
* [[Manufacturing Training Center/Shop Trainings/TIG Training|TIG Training]]
* [[Manufacturing Training Center/Shop Trainings/CNC Training|CNC Training]]

== [[The Brunsfield Center/Our Team|Our Team]] ==

== [[The Brunsfield Center/Manufacturing Technologies|Manufacturing Technologies]] ==
Here is a list of the machines, tools, and processes available through the Brunsfield Center. Click on a specific section to learn more.

* [[The Brunsfield Center/Manufacturing Technologies/Mill|Mill]]
* [[The Brunsfield Center/Manufacturing Technologies/Lathe|Lathe]]
* [[The Brunsfield Center/Manufacturing Technologies/Welding|Welding Area]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/MIG|MIG]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/TIG|TIG]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Stick Welding|Stick]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Plasma Cutting|Plasma cutting]]
** [[The Brunsfield Center/Manufacturing Technologies/Grinders|Grinders]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Spot Welding|Spot Welder]]
* [[The Brunsfield Center/Manufacturing Technologies/CNC|CNC machinery]]
** [[Manufacturing Training Center/Manufacturing Technologies/CNC Router|CNC Routers]]
** CNC Mills
** CNC Lathes
* [[The Brunsfield Center/Manufacturing Technologies/Vertical Bandsaw|Vertical Band Saw]]
* [[The Brunsfield Center/Manufacturing Technologies/Horizontal Bandsaw|Horizontal Band Saw]]
* [[The Brunsfield Center/Manufacturing Technologies/Drill Press|Drill press]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Brake|Sheet Metal Brake]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Shear|Sheet Metal Shear]]
* [[The Brunsfield Center/Manufacturing Technologies/Hand Tools|Hand Tools]]

* [[Manufacturing Training Center/The Wood Room|Wood Room]]
** [[Manufacturing Training Center/The Wood Room/Miter Saw|Miter Saw]]
** [[Manufacturing Training Center/The Wood Room/Panel Saw|Panel Saw]]
** [[Manufacturing Training Center/The Wood Room/Circular Saw|Circular Saw (Skillsaw)]]
** [[Manufacturing Training Center/The Wood Room/Jigsaw|Jigsaw]]
[https://makerepo.com/jboud030/651.formation-de-base-virtuelle-virtual-basic-training Virtual basic training]

[https://labs.makerepo.com/lathe/ Virtual Mill tour:]

[https://labs.makerepo.com/lathe/ Virtual Lathe tour:]

The Brunsfield Center

2025-07-21T16:56:04Z

Naomie: /* Placing an Order */

== About ==
[[File:Brunsfield Centre - Header.jpg|thumb|505x505px]]
To gain access to the Brunsfield Centre, uOttawa members (students or staff) must first complete training on the equipment at the Manufacturing Training Centre.

We encourage you to come talk to us about what you are trying to build and we will be happy to point you to the appropriate equipment and will help you get trained.

== [[The Brunsfield Center/Using the Shop|Using the Shop]] ==

=== Shop Rules ===
Some general rules for Brunsfield (STM 129):

* All users must complete the [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] before using any tools or machines in the shop.
* All users must '''Sign-in''' using their MakerRepo account.
* All users must wear '''safety glasses, long pants, and steel toes boots'''. Toe caps and safety glasses are readily available for those who do not have their own.
* '''Stay within your comfort zone!''' Brunsfield staff (wearing orange) are always there to help to get started or answer your questions.
* Always clean up after yourselves and put tools back in their place.

=== Sign-In Process ===
All Brunsfield and MTC users need to sign in & out of the space using their MakerRepo account. This can be linked with a student/employee card, or can be given manually.

There is a '''Tap-Box''' at the front desk of all of the spaces, simply tap your card on the box and once the light turns green, you're good to go.

A staff can help you link you account to a new card, or sign you in without a card.

It is the user's job to make an account on [https://https//makerepo.com/ MakerRepo] before visiting the spaces.

=== Buying Materials ===
Brunsfield keeps stock of various metals and composites that are left of from projects, and can sell them to shop users.

We also have a selection of '''Scrap Materials''' that are in marked bins in Brunsfield. These materials are '''free to use''' for any users.

Everything that is '''For Sale''' lives on the labelled rack at the back of the shop. All of our pricing is determined by our supplier [https://www.metalpros.com/ Metal Pros.]Simply navigate to their website and identify the geometry of the piece you are looking to purchase. Staff can also assist in determining cost of items.

From there, you will be directed to [https://makerstore.ca/ Makerstore] in order to pay for you material. Simply purchase the item "Brunsfield Bars" at whatever quantity is needed to cover your purchase.

Once a staff has confirmed your order, you're all set!

=== Placing an Order ===
Looking to outsource your project? Our skilled team can help by fabricating your parts for you. Contact us at brunsfield@uottawa.ca for further information.

=== Design Reviews ===

== [[Manufacturing Training Center/Shop Trainings|Shop Trainings]] ==
The following trainings are offered in MTC or Brunsfield. More info can be found on the trainings page.
* [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]]
* [[Manufacturing Training Center/Shop Trainings/Mill Training|Mill Training]]
* [[Manufacturing Training Center/Shop Trainings/Lathe Training|Lathe Training]]
* [[Manufacturing Training Center/Shop Trainings/Welding Safety & MIG Training|Welding Safety & MIG Training]]
* [[Manufacturing Training Center/Shop Trainings/TIG Training|TIG Training]]
* [[Manufacturing Training Center/Shop Trainings/CNC Training|CNC Training]]

== [[The Brunsfield Center/Our Team|Our Team]] ==

== [[The Brunsfield Center/Manufacturing Technologies|Manufacturing Technologies]] ==
Here is a list of the machines, tools, and processes available through the Brunsfield Center. Click on a specific section to learn more.

* [[The Brunsfield Center/Manufacturing Technologies/Mill|Mill]]
* [[The Brunsfield Center/Manufacturing Technologies/Lathe|Lathe]]
* [[The Brunsfield Center/Manufacturing Technologies/Welding|Welding Area]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/MIG|MIG]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/TIG|TIG]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Stick Welding|Stick]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Plasma Cutting|Plasma cutting]]
** [[The Brunsfield Center/Manufacturing Technologies/Grinders|Grinders]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Spot Welding|Spot Welder]]
* [[The Brunsfield Center/Manufacturing Technologies/CNC|CNC machinery]]
** [[Manufacturing Training Center/Manufacturing Technologies/CNC Router|CNC Routers]]
** CNC Mills
** CNC Lathes
* [[The Brunsfield Center/Manufacturing Technologies/Vertical Bandsaw|Vertical Band Saw]]
* [[The Brunsfield Center/Manufacturing Technologies/Horizontal Bandsaw|Horizontal Band Saw]]
* [[The Brunsfield Center/Manufacturing Technologies/Drill Press|Drill press]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Brake|Sheet Metal Brake]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Shear|Sheet Metal Shear]]
* [[The Brunsfield Center/Manufacturing Technologies/Hand Tools|Hand Tools]]

* [[Manufacturing Training Center/The Wood Room|Wood Room]]
** [[Manufacturing Training Center/The Wood Room/Miter Saw|Miter Saw]]
** [[Manufacturing Training Center/The Wood Room/Panel Saw|Panel Saw]]
** [[Manufacturing Training Center/The Wood Room/Circular Saw|Circular Saw (Skillsaw)]]
** [[Manufacturing Training Center/The Wood Room/Jigsaw|Jigsaw]]
[https://makerepo.com/jboud030/651.formation-de-base-virtuelle-virtual-basic-training Virtual basic training]

[https://labs.makerepo.com/lathe/ Virtual Mill tour:]

[https://labs.makerepo.com/lathe/ Virtual Lathe tour:]

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T16:00:22Z

Naomie:

{{DISPLAYTITLE:Mill Training}}
=== About ===
In the workshop, you will learn the parts of the mill and how to perform basic milling operations. This training allows you to use the mills in the [[The Brunsfield Center|Brunsfield Center]] and reassures staff that you are comfortable handling machine setup and basic operations.
[[File:Mill Training Part Drawing.png|alt=Mill Training Technical Drawing|thumb|447x447px|Mill Training Part Drawing]]
Mill training takes place in MTC and a session is run roughly every other week during the fall and winter semesters. The training takes 3 hours, during which users will listen to a brief safety overview, then take part in a workshop where they will manufacture a part from a technical drawing.

'''Basic Training is required before any other training can be taken.'''

=== Safety ===
All students must come prepared to work in a shop environment which means wearing proper attire in order to be safe around heavy rotating equipment. This includes:

* Closed toed shoes

* Full Length Pants and full length shirts
* '''NO''' loose or baggy clothing
* Long hair must be tied back
* '''NO''' jewelry (watches, bracelets, necklaces, rings must all be removed)

There can be no exceptions to these rules, if a student does not come prepared they will not be allowed to take the training.

CEED Staff will provide the necessary PPE for the training.

=== Preparation ===
In order to take the workshop, you must sign-up via the CEED ''[https://simpli.events/u/uottawaceed Simpli]'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at [https://makerepo.com/ makerepo.com]. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''[https://labs.makerepo.com/mill/ pre-lab]''' to be completed ahead of time to help prepare you.

=== Tools Used ===
During the training, all the machining will be done on the mill. Users will learn to perform many operations using different toolsː

Toolsː

* Drill Bits
* Two-flute Endmills
* Four-flute Endmills
* Edge-finder

[[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling operations]]ː

* Face Milling
* Side Milling
* [[The Brunsfield Center/Manufacturing Technologies/Drilling|Drilling]]

Learn more about the Mill [[The Brunsfield Center/Manufacturing Technologies/Mill|here]].

File:Mill Training Part Drawing.png

2025-07-21T15:58:23Z

Naomie:

Mill Training Part Drawing

Manufacturing Training Center

2025-07-21T15:50:21Z

Naomie: /* Technologies */

== About the space ==
[[File:Maxresdefault 0.jpg|thumb|345x345px]]
The MTC work as a part of [[The Brunsfield Center|Brunsfield]] and serves as a location to conduct trainings such as Basic Training, Mill Training, and Lathe Training.

MTC also is home to the Wood Room, a small room containing various wood tools, as well as some CNC routers.

Finally, MTC houses CEED's HAAS Mini Mill and Mini Lathe CNC machines. These are our most advanced pieces of equipment and are mainly used for the JMTS competitive team to custom manufacture components with the help of our teams manager, Jason Demers.

== [[Manufacturing Training Center/Shop Trainings|Trainings]] ==
[[File:2019-HAAS-SUPER-MINI-MILL-2-1600806853730.jpg|thumb|327x327px|HAAS Mini Mill as seen in MTC]]
Trainings offered using the MTC are as follows:

[[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] - The first training all users should take. It is mandatory for entry to all Brunsfield spaces.

[[Manufacturing Training Center/Shop Trainings/Mill Training|Mill Training]] - Basic operation and understanding of the milling machines. Training takes place in MTC but certifications apply to Brunsfield mills.

[[Manufacturing Training Center/Shop Trainings/Lathe Training|Lathe Training]] - Basic operation and understanding of the lathes. Training takes place in MTC but certifications apply to Brunsfield lathes.

[[Manufacturing Training Center/Shop Trainings/CNC Training|CNC Training]] - Introduction to CNC. Basic understanding of computer numerical control and operation of the cnc routers in the wood room.

== [[Manufacturing Training Center/Manufacturing Technologies|Technologies]] ==

=== Main Room ===
* [[The Brunsfield Center/Manufacturing Technologies/Mill|Mills]]
* [[The Brunsfield Center/Manufacturing Technologies/Lathe|Lathes]]
* [[Manufacturing Training Center/Manufacturing Technologies/Corner Notcher|Corner Notcher]]
* [[The Brunsfield Center/Manufacturing Technologies/Drill Press|Drill Press]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Brake|Sheet Metal Brake]]
* [[The Brunsfield Center/Manufacturing Technologies/Hand Tools|Hand Tools]]

=== [[Manufacturing Training Center/The Wood Room|Wood Room]] ===

* [[Manufacturing Training Center/Manufacturing Technologies/CNC Router|CNC Routers]]
* [[Manufacturing Training Center/The Wood Room/Miter Saw|Miter Saw]]
* [[Manufacturing Training Center/The Wood Room/Router Table|Router Table]]
* [[Manufacturing Training Center/The Wood Room/Panel Saw|Panel Saw]]

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T15:46:37Z

Naomie:

{{DISPLAYTITLE:Mill Training}}
=== About ===
In the workshop, you will learn the parts of the mill and how to perform basic milling operations. This training allows you to use the mills in the [[The Brunsfield Center|Brunsfield Center]] and reassures staff that you are comfortable handling machine setup and basic operations.

Mill training takes place in MTC and a session is run roughly every other week during the fall and winter semesters. The training takes 3 hours, during which users will listen to a brief safety overview, then take part in a workshop where they will manufacture a part from a technical drawing.

'''Basic Training is required before any other training can be taken.'''

=== Safety ===
All students must come prepared to work in a shop environment which means wearing proper attire in order to be safe around heavy rotating equipment. This includes:

* Closed toed shoes

* Full Length Pants and full length shirts
* '''NO''' loose or baggy clothing
* Long hair must be tied back
* '''NO''' jewelry (watches, bracelets, necklaces, rings must all be removed)

There can be no exceptions to these rules, if a student does not come prepared they will not be allowed to take the training.

CEED Staff will provide the necessary PPE for the training.

=== Preparation ===
In order to take the workshop, you must sign-up via the CEED ''[https://simpli.events/u/uottawaceed Simpli]'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at [https://makerepo.com/ makerepo.com]. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''[https://labs.makerepo.com/mill/ pre-lab]''' to be completed ahead of time to help prepare you.

=== Tools Used ===
During the training, all the machining will be done on the mill. Users will learn to perform many operations using different toolsː

Toolsː

* Drill Bits
* Two-flute Endmills
* Four-flute Endmills
* Edge-finder

[[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling operations]]ː

* Face Milling
* Side Milling
* [[The Brunsfield Center/Manufacturing Technologies/Drilling|Drilling]]

Learn more about the Mill [[The Brunsfield Center/Manufacturing Technologies/Mill|here]].

Manufacturing Training Center/Shop Trainings

2025-07-21T15:45:53Z

Naomie: /* Mill */

{{DISPLAYTITLE:Shop Trainings}}
Trainings are offered via MTC or Brunsfield. All trainings can be found on the [https://simpli.events/u/uottawaceed Simpli website] when they are posted each week. Each training is required in order to operate the associated machines on your own.

== [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] ==
=== About ===
Basic Training is the first training that all users should take. It grants you access to all manufacturing spaces and reassures staff that you are comfortable handling basic hand tools.

Basic training takes place in MTC and a session is run roughly every other week during the fall and winter semesters. The training takes 2 to 3 hours, during which users will listen to a safety presentation, then take part in a workshop where they will make a sheet metal box.

'''Basic Training is required before any other training can be taken.'''
[[File:Basic_-_Basic_-_Box-1.png|thumb|398x398px|Technical Drawing for the sheet metal box that is made during the basic training.]]

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training.

In order to take the training, you must sign-up via a link in the CEED Newsletter or via QR code. This will take you to the [https://simpli.events/manage/events ''Simpli'' page] where you can register for a particular session.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done manually at [https://makerepo.com/ Makerepo.com]. This will allow to sign-in/out of all the CEED spaces and is necessary to take all trainings.

There are no prerequisite trainings to take the basic training. There is an optional '''pre-lab''' that can be completed ahead of time virtually.

=== Tools Used ===
During the training users will use a variety of tools and machines:

* [[The Brunsfield Center/Manufacturing Technologies/Hand Tools|Hand Tools]]
** Files
** Cutters/Tin Snips
** Marking Tools
** Pliers
** Hammers
* [[The Brunsfield Center/Manufacturing Technologies/Drill Press|Drill Press]]
* [[Manufacturing Training Center/Manufacturing Technologies/Corner Notcher|Corner Notcher]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Brake|Sheet Metal Brake]]
* [[The Brunsfield Center/Manufacturing Technologies/Welding/Spot Welding|Spot Welder]]

Click on a tool or machine to go to its page and learn more.

== [[Manufacturing Training Center/Shop Trainings/Lathe Training|Lathe Training]] ==

=== About ===
[[File:Lathe_training_Part.png|thumb|450x450px|Lathe training]]
Lathe training takes place in MTC and teaches safe operation of the lathe. The training will consist of a briefing of the machines, and the guided production of a simple plastic part. The training takes 2.5 - 3 hours during which students will learn about lathe safety and how to perform basic operations.

Taking the lathe training will ensure that you can be safe around a lathe and give you a basic skillset.

However if and when a student wishes to work on the lathe in [[The Brunsfield Center|Brunsfield]] they should speak to a Brunsfield staff member before using the [[The Brunsfield Center/Manufacturing Technologies/Lathe|King Lathes]] in Brunsfield. They are larger, faster, and more complicated machines than the MTC training lathes.

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training.

In order to take the training, you must sign-up via a link in the CEED Newsletter, Makerepo or via QR code. This will take you to the ''[https://simpli.events/c/d49426 Simpli]'' page where you can register for a particular session.

It is also the user's responsibility to create a [https://makerepo.com/ Makerepo] account before taking the workshop. This is done when taking GNG courses, or can be done manually at [https://makerepo.com/ Makerepo.com]. This will allow to sign-in/out of all the CEED spaces and is necessary to take all tworkshops.

Please complete the '''[https://labs.makerepo.com/lathe/ pre-lab]''' ahead of time virtually.

=== Safety ===
[[File:This_Machine_Has_No_Brain.png|thumb|343x343px]]
All students must come prepared to work in a shop environment which includes wearing proper attire in order to be safe around heavy rotating equipment. This includes:

* Closed toed shoes

* Full Length Pants and full length shirts
* '''NO''' loose or baggy clothing
* Long hair must be tied back
* '''NO''' jewelry (watches, bracelets, necklaces, rings must all be removed)

There can be no exceptions to these rules, if a student does not come prepared they will not be able to take the training.

CEED Staff will provide the necessary PPE for the training

=== Tools Used ===
During this training a variety of general and lathe specific tooling will be used:

* Lathe specific
** Right hand Turning tool
** Left hand turning tool
** Parting tool
* General Tooling
** Drills
** Calipers

=== lathe Training Videos ===

=== [https://youtube.com/playlist?list=PLA-oTz8kRbrqxOWorp8Dy542YlPY9TQzO&si=Y8ksu_ndG7CJy7-- English] ===

=== [https://youtube.com/playlist?list=PLA-oTz8kRbropXAQP7H1YpTYF5_IuqF2Y&si=uZu_uESURws9MYcD French] ===

== [[Manufacturing Training Center/Shop Trainings/Mill Training|Mill Training]] ==

=== About ===
In the workshop, you will learn the parts of the mill and how to perform basic milling operations. This training allows you to use the mills in the [[The Brunsfield Center|Brunsfield Center]] and reassures staff that you are comfortable handling machine setup and basic operations.

Mill training takes place in MTC and a session is run roughly every other week during the fall and winter semesters. The training takes 3 hours, during which users will listen to a brief safety overview, then take part in a workshop where they will manufacture a part from a technical drawing.

'''Basic Training is required before any other training can be taken.'''

=== Safety ===
All students must come prepared to work in a shop environment which means wearing proper attire in order to be safe around heavy rotating equipment. This includes:

* Closed toed shoes

* Full Length Pants and full length shirts
* '''NO''' loose or baggy clothing
* Long hair must be tied back
* '''NO''' jewelry (watches, bracelets, necklaces, rings must all be removed)

There can be no exceptions to these rules, if a student does not come prepared they will not be allowed to take the training.

CEED Staff will provide the necessary PPE for the training.

=== Preparation ===
In order to take the workshop, you must sign-up via the CEED ''Simpli'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at makerepo.com. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''pre-lab''' to be completed ahead of time to help prepare you.

=== Tools Used ===
During the training, all the machining will be done on the mill. Users will learn to perform many operations using different toolsː

Toolsː

* Drill Bits
* Two-flute Endmills
* Four-flute Endmills
* Edge-finder

[[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling operations]]ː

* Face Milling
* Side Milling
* [[The Brunsfield Center/Manufacturing Technologies/Drilling|Drilling]]

Learn more about the Mill [[The Brunsfield Center/Manufacturing Technologies/Mill|here]].

== [[Manufacturing Training Center/Shop Trainings/Welding Safety & MIG Training|Welding Safety & MIG Training]] ==

=== About ===
Welding Safety & MIG is an entry-level welding course offered in Brunsfield. The training can host up to 6 people and take roughly 3 hours.
[[File:Maxresdefault_(1).jpg|thumb|334x334px|MIG weld on a T-joint]]
It is designed to teach users the basics of welding in the shop, from machine setup, shop use and safety, basic welding science, and MIG welding technique.

=== Requirements ===

* All users need to have a [https://makerepo.com/ Makerepo] account to sign in the space and be accredited with the training certification.
* All users need to arrive wearing the propper PPE
** Long hair tied back
** No hand jewelry such as watches, bracelets, or large rings.
** Closed-toed sturdy shoes
** Long pants made of a natural material like cotton or denim (synthetic materials like leggings will melt with sparks.
** All other PPE will be provided
* All users must have completed the [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]]

[[File:Step_2.webp|thumb|MIG torch internals]]

=== Material Covered ===

* Shop Safety
** E-stops, First Aid Kit, Fire extinguisher, Brun Kit, Safety Shower, etc.
** Operation of the fume extractor.
** Basic Shop PPE
* Welding Area
** Special Flame-Rated area to be used for any operation producing fire or sparks.
** PPE Cabinet
** Welding Tables
** Gas Cylinders
* Grinders
** Pedestal and Hand-held grinders
*** different wheels, techniques and safety
* Welding PPE (Red Cabinet)
** Helmets
** Jackets
** Gloves
** Beanies
** Helmets
* Different metals and their weldability
* Machine Setup
** Gas
*** Propper setup, operation, and safety.
** Machine Settings (Feed rate and Voltage)
** Grounding, & Powering the Machine
* MIG machine internals
* Torch Internals
* Welding accessories
** Clamps
** Cutters
** Magnets

[[File:018-mig-welder-set-up.jpg|thumb|390x390px|Internals of the MIG machine]]

=== How to Sign-Up ===
All of the training sessions are posted on the [https://simpli.events/u/uottawaceed Simpli] website. You can sign up for the CEED newsletter on [https://makerepo.com/ Makerepo] to stay up to date on the schedule. We try to change the times of trainings each week to accommodate everyone's schedules.

== [[Manufacturing Training Center/Shop Trainings/TIG Training|TIG Training]] ==
TIG is a form of welding that is taught to users who have '''already competed the Welding Safety & MIG training.''' TIG is a more complex form of welding that is used to achieve more controlled, visually pleasing results.

TIG also allows you to weld very thin metal, as well as easily switch between material types such as stainless steel, and aluminum.
[[File:TIG Welding 9044211.jpg|thumb|TIG Welding]]
Read more about TIG [[The Brunsfield Center/Manufacturing Technologies/Welding/TIG|here]].

=== Training requirements ===

* All users need to have a Makerepo account to sign in the space and be accredited with the training certification.
* All users need to arrive wearing the propper PPE:
** Long hair tied back
** No hand jewelry such as watches, bracelets, or large rings.
** Closed-toed sturdy shoes
** Long pants made of a natural material like cotton or denim (synthetic materials like leggings will melt with sparks.
** All other PPE will be provided
* All users must have completed the [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]], as well as the [[Manufacturing Training Center/Shop Trainings/Welding Safety & MIG Training|Welding Safety & MIG]] training.

=== How to sign up ===
All of the training sessions are posted on the Simpli website. You can sign up for the CEED newsletter on Makerepo to stay up to date on the schedule. We try to change the times of trainings each week to accommodate everyone's schedules.

=== What's covered ===
TIG Basics

* Grounding, the pedal, filler rod

Machine Settings

* Amps, DC/AC, Balance, Pre-flow/Post-flow

TIG Torch

* Cup, Collet, Torch body, Tail, Tungsten
* Tungsten Sharpening

[[File:Types of welding joint 600x600.webp|thumb|Various Welding joint types.]]
PPE

* Gloves, Helmets, Jackets, Beanies, etc.

Basic TIG Technique

* Making a puddle
* Moving the puddle
* Adding filler
* Working on rhythm and consistency.
* Different joint types and welding positions

== [[Manufacturing Training Center/Shop Trainings/CNC Training|CNC Training]] ==

=== What is CNC? ===
CNC (Computer Numerical Control) is a manufacturing method where machines like mills, lathes, routers, 3D printers, laser cutters, and more are controlled using computer codes—primarily G-code, a language that tells machines what movements to make and actions to perform. These codes are interpreted by a controller, which converts them into signals that operate various machine components. While different machines may use different variations of G-code, the underlying principles remain the same. CNC machining offers high precision, speed, and the ability to produce complex parts with tight tolerances, making it ideal for large-scale production and detailed work. However, due to its time-consuming setup and need for specialized programming knowledge, it is less suitable for simple or low-volume projects.

For more information on CNC machining, including G-code, CAM, and speeds and feeds, visit the following YouTube channels:

Haas Automation

NYC CNC

=== About CNC Training ===
The CNC Training Course offered by CEED is a two-part course that covers the basics of G-Code and writing machine programs, a brief overview of feeds and speeds, basic functions in the Fusion 360 CAM workspace, and the operating procedures for the CNC routers in the Wood Room. After completing both parts of the training, students should be able to create a program for a simple part with one setup using common materials like MDF, plastic, or aluminum.

Manufacturing Training Center/Shop Trainings

2025-07-21T15:43:00Z

Naomie: /* Mill Training */

{{DISPLAYTITLE:Shop Trainings}}
Trainings are offered via MTC or Brunsfield. All trainings can be found on the [https://simpli.events/u/uottawaceed Simpli website] when they are posted each week. Each training is required in order to operate the associated machines on your own.

== [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] ==
=== About ===
Basic Training is the first training that all users should take. It grants you access to all manufacturing spaces and reassures staff that you are comfortable handling basic hand tools.

Basic training takes place in MTC and a session is run roughly every other week during the fall and winter semesters. The training takes 2 to 3 hours, during which users will listen to a safety presentation, then take part in a workshop where they will make a sheet metal box.

'''Basic Training is required before any other training can be taken.'''
[[File:Basic_-_Basic_-_Box-1.png|thumb|398x398px|Technical Drawing for the sheet metal box that is made during the basic training.]]

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training.

In order to take the training, you must sign-up via a link in the CEED Newsletter or via QR code. This will take you to the [https://simpli.events/manage/events ''Simpli'' page] where you can register for a particular session.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done manually at [https://makerepo.com/ Makerepo.com]. This will allow to sign-in/out of all the CEED spaces and is necessary to take all trainings.

There are no prerequisite trainings to take the basic training. There is an optional '''pre-lab''' that can be completed ahead of time virtually.

=== Tools Used ===
During the training users will use a variety of tools and machines:

* [[The Brunsfield Center/Manufacturing Technologies/Hand Tools|Hand Tools]]
** Files
** Cutters/Tin Snips
** Marking Tools
** Pliers
** Hammers
* [[The Brunsfield Center/Manufacturing Technologies/Drill Press|Drill Press]]
* [[Manufacturing Training Center/Manufacturing Technologies/Corner Notcher|Corner Notcher]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Brake|Sheet Metal Brake]]
* [[The Brunsfield Center/Manufacturing Technologies/Welding/Spot Welding|Spot Welder]]

Click on a tool or machine to go to its page and learn more.

== [[Manufacturing Training Center/Shop Trainings/Lathe Training|Lathe Training]] ==

=== About ===
Lathe training takes place in MTC and teaches safe operation of the lathe. The training will consist of a briefing of the machines, and the guided production of a simple plastic part.

Making the part required three operations: Facing, Turning, and Drilling, all of which are instructed before hand.

=== Preparation ===

* Brunsfield staff will provide necessary PPE for the training.
* Basic training must be taken prior to taking lathe training.
* In order to take the training, you must sign-up via a link in the CEED Newsletter or via QR code. This will take you to the ''Simpli'' page where you can register for a particular session.
* There is an optional prelab available.

== [[Manufacturing Training Center/Shop Trainings/Mill Training|Mill Training]] ==

=== About ===
In the workshop, you will learn the parts of the mill and how to perform basic milling operations. This training allows you to use the mills in the [[The Brunsfield Center|Brunsfield Center]] and reassures staff that you are comfortable handling machine setup and basic operations.

Mill training takes place in MTC and a session is run roughly every other week during the fall and winter semesters. The training takes 3 hours, during which users will listen to a brief safety overview, then take part in a workshop where they will manufacture a part from a technical drawing.

'''Basic Training is required before any other training can be taken.'''

=== Safety ===
All students must come prepared to work in a shop environment which means wearing proper attire in order to be safe around heavy rotating equipment. This includes:

* Closed toed shoes

* Full Length Pants and full length shirts
* '''NO''' loose or baggy clothing
* Long hair must be tied back
* '''NO''' jewelry (watches, bracelets, necklaces, rings must all be removed)

There can be no exceptions to these rules, if a student does not come prepared they will not be allowed to take the training.

CEED Staff will provide the necessary PPE for the training.

=== Preparation ===
In order to take the workshop, you must sign-up via the CEED ''Simpli'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at makerepo.com. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''pre-lab''' to be completed ahead of time to help prepare you.

=== Tools Used ===
During the training, all the machining will be done on the mill. Users will learn to perform many operations using different toolsː

Toolsː

* Drill Bits
* Two-flute Endmills
* Four-flute Endmills
* Edge-finder

[[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling operations]]ː

* Face Milling
* Side Milling
* [[The Brunsfield Center/Manufacturing Technologies/Drilling|Drilling]]

Learn more about the Mill [[The Brunsfield Center/Manufacturing Technologies/Mill|here]].

== [[Manufacturing Training Center/Shop Trainings/Welding Safety & MIG Training|Welding Safety & MIG Training]] ==

=== About ===
Welding Safety & MIG is an entry-level welding course offered in Brunsfield. The training can host up to 6 people and take roughly 3 hours.
[[File:Maxresdefault_(1).jpg|thumb|334x334px|MIG weld on a T-joint]]
It is designed to teach users the basics of welding in the shop, from machine setup, shop use and safety, basic welding science, and MIG welding technique.

=== Requirements ===

* All users need to have a [https://makerepo.com/ Makerepo] account to sign in the space and be accredited with the training certification.
* All users need to arrive wearing the propper PPE
** Long hair tied back
** No hand jewelry such as watches, bracelets, or large rings.
** Closed-toed sturdy shoes
** Long pants made of a natural material like cotton or denim (synthetic materials like leggings will melt with sparks.
** All other PPE will be provided
* All users must have completed the [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]]

[[File:Step_2.webp|thumb|MIG torch internals]]

=== Material Covered ===

* Shop Safety
** E-stops, First Aid Kit, Fire extinguisher, Brun Kit, Safety Shower, etc.
** Operation of the fume extractor.
** Basic Shop PPE
* Welding Area
** Special Flame-Rated area to be used for any operation producing fire or sparks.
** PPE Cabinet
** Welding Tables
** Gas Cylinders
* Grinders
** Pedestal and Hand-held grinders
*** different wheels, techniques and safety
* Welding PPE (Red Cabinet)
** Helmets
** Jackets
** Gloves
** Beanies
** Helmets
* Different metals and their weldability
* Machine Setup
** Gas
*** Propper setup, operation, and safety.
** Machine Settings (Feed rate and Voltage)
** Grounding, & Powering the Machine
* MIG machine internals
* Torch Internals
* Welding accessories
** Clamps
** Cutters
** Magnets

[[File:018-mig-welder-set-up.jpg|thumb|390x390px|Internals of the MIG machine]]

=== How to Sign-Up ===
All of the training sessions are posted on the [https://simpli.events/u/uottawaceed Simpli] website. You can sign up for the CEED newsletter on [https://makerepo.com/ Makerepo] to stay up to date on the schedule. We try to change the times of trainings each week to accommodate everyone's schedules.

== [[Manufacturing Training Center/Shop Trainings/TIG Training|TIG Training]] ==
TIG is a form of welding that is taught to users who have '''already competed the Welding Safety & MIG training.''' TIG is a more complex form of welding that is used to achieve more controlled, visually pleasing results.

TIG also allows you to weld very thin metal, as well as easily switch between material types such as stainless steel, and aluminum.
[[File:TIG Welding 9044211.jpg|thumb|TIG Welding]]
Read more about TIG [[The Brunsfield Center/Manufacturing Technologies/Welding/TIG|here]].

=== Training requirements ===

* All users need to have a Makerepo account to sign in the space and be accredited with the training certification.
* All users need to arrive wearing the propper PPE:
** Long hair tied back
** No hand jewelry such as watches, bracelets, or large rings.
** Closed-toed sturdy shoes
** Long pants made of a natural material like cotton or denim (synthetic materials like leggings will melt with sparks.
** All other PPE will be provided
* All users must have completed the [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]], as well as the [[Manufacturing Training Center/Shop Trainings/Welding Safety & MIG Training|Welding Safety & MIG]] training.

=== How to sign up ===
All of the training sessions are posted on the Simpli website. You can sign up for the CEED newsletter on Makerepo to stay up to date on the schedule. We try to change the times of trainings each week to accommodate everyone's schedules.

=== What's covered ===
TIG Basics

* Grounding, the pedal, filler rod

Machine Settings

* Amps, DC/AC, Balance, Pre-flow/Post-flow

TIG Torch

* Cup, Collet, Torch body, Tail, Tungsten
* Tungsten Sharpening

[[File:Types of welding joint 600x600.webp|thumb|Various Welding joint types.]]
PPE

* Gloves, Helmets, Jackets, Beanies, etc.

Basic TIG Technique

* Making a puddle
* Moving the puddle
* Adding filler
* Working on rhythm and consistency.
* Different joint types and welding positions

== [[Manufacturing Training Center/Shop Trainings/CNC Training|CNC Training]] ==

=== What is CNC? ===
CNC (Computer Numerical Control) is a manufacturing method where machines like mills, lathes, routers, 3D printers, laser cutters, and more are controlled using computer codes—primarily G-code, a language that tells machines what movements to make and actions to perform. These codes are interpreted by a controller, which converts them into signals that operate various machine components. While different machines may use different variations of G-code, the underlying principles remain the same. CNC machining offers high precision, speed, and the ability to produce complex parts with tight tolerances, making it ideal for large-scale production and detailed work. However, due to its time-consuming setup and need for specialized programming knowledge, it is less suitable for simple or low-volume projects.

For more information on CNC machining, including G-code, CAM, and speeds and feeds, visit the following YouTube channels:

Haas Automation

NYC CNC

=== About CNC Training ===
The CNC Training Course offered by CEED is a two-part course that covers the basics of G-Code and writing machine programs, a brief overview of feeds and speeds, basic functions in the Fusion 360 CAM workspace, and the operating procedures for the CNC routers in the Wood Room. After completing both parts of the training, students should be able to create a program for a simple part with one setup using common materials like MDF, plastic, or aluminum.

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T15:38:13Z

Naomie: /* Safety */

{{DISPLAYTITLE:Mill Training}}

=== About ===
In the workshop, you will learn the parts of the mill and how to perform basic milling operations. This training allows you to use the mills in the [[The Brunsfield Center|Brunsfield Center]] and reassures staff that you are comfortable handling machine setup and basic operations.

Mill training takes place in MTC and a session is run roughly every other week during the fall and winter semesters. The training takes 3 hours, during which users will listen to a brief safety overview, then take part in a workshop where they will manufacture a part from a technical drawing.

'''Basic Training is required before any other training can be taken.'''

=== Safety ===
All students must come prepared to work in a shop environment which means wearing proper attire in order to be safe around heavy rotating equipment. This includes:

* Closed toed shoes

* Full Length Pants and full length shirts
* '''NO''' loose or baggy clothing
* Long hair must be tied back
* '''NO''' jewelry (watches, bracelets, necklaces, rings must all be removed)

There can be no exceptions to these rules, if a student does not come prepared they will not be allowed to take the training.

CEED Staff will provide the necessary PPE for the training.

=== Preparation ===
In order to take the workshop, you must sign-up via the CEED ''[https://simpli.events/u/uottawaceed Simpli]'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at [https://makerepo.com/ makerepo.com]. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''[https://labs.makerepo.com/mill/ pre-lab]''' to be completed ahead of time to help prepare you.

=== Tools Used ===
During the training, all the machining will be done on the mill. Users will learn to perform many operations using different toolsː

Toolsː

* Drill Bits
* Two-flute Endmills
* Four-flute Endmills
* Edge-finder

[[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling operations]]ː

* Face Milling
* Side Milling
* [[The Brunsfield Center/Manufacturing Technologies/Drilling|Drilling]]

Learn more about the Mill [[The Brunsfield Center/Manufacturing Technologies/Mill|here]].

Manufacturing Training Center/Shop Trainings

2025-07-21T15:31:36Z

Naomie: /* Mill Training */

{{DISPLAYTITLE:Shop Trainings}}
Trainings are offered via MTC or Brunsfield. All trainings can be found on the [https://simpli.events/u/uottawaceed Simpli website] when they are posted each week. Each training is required in order to operate the associated machines on your own.

== [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] ==
=== About ===
Basic Training is the first training that all users should take. It grants you access to all manufacturing spaces and reassures staff that you are comfortable handling basic hand tools.

Basic training takes place in MTC and a session is run roughly every other week during the fall and winter semesters. The training takes 2 to 3 hours, during which users will listen to a safety presentation, then take part in a workshop where they will make a sheet metal box.

'''Basic Training is required before any other training can be taken.'''
[[File:Basic_-_Basic_-_Box-1.png|thumb|398x398px|Technical Drawing for the sheet metal box that is made during the basic training.]]

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training.

In order to take the training, you must sign-up via a link in the CEED Newsletter or via QR code. This will take you to the [https://simpli.events/manage/events ''Simpli'' page] where you can register for a particular session.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done manually at [https://makerepo.com/ Makerepo.com]. This will allow to sign-in/out of all the CEED spaces and is necessary to take all trainings.

There are no prerequisite trainings to take the basic training. There is an optional '''pre-lab''' that can be completed ahead of time virtually.

=== Tools Used ===
During the training users will use a variety of tools and machines:

* [[The Brunsfield Center/Manufacturing Technologies/Hand Tools|Hand Tools]]
** Files
** Cutters/Tin Snips
** Marking Tools
** Pliers
** Hammers
* [[The Brunsfield Center/Manufacturing Technologies/Drill Press|Drill Press]]
* [[Manufacturing Training Center/Manufacturing Technologies/Corner Notcher|Corner Notcher]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Brake|Sheet Metal Brake]]
* [[The Brunsfield Center/Manufacturing Technologies/Welding/Spot Welding|Spot Welder]]

Click on a tool or machine to go to its page and learn more.

== [[Manufacturing Training Center/Shop Trainings/Lathe Training|Lathe Training]] ==

=== About ===
Lathe training takes place in MTC and teaches safe operation of the lathe. The training will consist of a briefing of the machines, and the guided production of a simple plastic part.

Making the part required three operations: Facing, Turning, and Drilling, all of which are instructed before hand.

=== Preparation ===

* Brunsfield staff will provide necessary PPE for the training.
* Basic training must be taken prior to taking lathe training.
* In order to take the training, you must sign-up via a link in the CEED Newsletter or via QR code. This will take you to the ''Simpli'' page where you can register for a particular session.
* There is an optional prelab available.

== [[Manufacturing Training Center/Shop Trainings/Mill Training|Mill Training]] ==

=== About ===
In the workshop, you will learn the parts of the mill and how to perform basic milling operations. This training allows you to use the mills in the [[The Brunsfield Center|Brunsfield Center]] and reassures staff that you are comfortable handling machine setup and basic operations.

Mill training takes place in MTC and a session is run roughly every other week during the fall and winter semesters. The training takes 3 hours, during which users will listen to a brief safety overview, then take part in a workshop where they will manufacture a part from a technical drawing.

'''Basic Training is required before any other training can be taken.'''

=== Safety ===

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training. Students are required to wear close-toed shoes (no crocs/sandals) and long pants (no shorts/ripped jeans).

In order to take the workshop, you must sign-up via the CEED ''Simpli'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at makerepo.com. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''pre-lab''' to be completed ahead of time to help prepare you.

=== Tools Used ===
During the training, all the machining will be done on the mill. Users will learn to perform many operations using different toolsː

Toolsː

* Drill Bits
* Two-flute Endmills
* Four-flute Endmills
* Edge-finder

[[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling operations]]ː

* Face Milling
* Side Milling
* [[The Brunsfield Center/Manufacturing Technologies/Drilling|Drilling]]

Learn more about the Mill [[The Brunsfield Center/Manufacturing Technologies/Mill|here]].

== [[Manufacturing Training Center/Shop Trainings/Welding Safety & MIG Training|Welding Safety & MIG Training]] ==

=== About ===
Welding Safety & MIG is an entry-level welding course offered in Brunsfield. The training can host up to 6 people and take roughly 3 hours.
[[File:Maxresdefault_(1).jpg|thumb|334x334px|MIG weld on a T-joint]]
It is designed to teach users the basics of welding in the shop, from machine setup, shop use and safety, basic welding science, and MIG welding technique.

=== Requirements ===

* All users need to have a [https://makerepo.com/ Makerepo] account to sign in the space and be accredited with the training certification.
* All users need to arrive wearing the propper PPE
** Long hair tied back
** No hand jewelry such as watches, bracelets, or large rings.
** Closed-toed sturdy shoes
** Long pants made of a natural material like cotton or denim (synthetic materials like leggings will melt with sparks.
** All other PPE will be provided
* All users must have completed the [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]]

[[File:Step_2.webp|thumb|MIG torch internals]]

=== Material Covered ===

* Shop Safety
** E-stops, First Aid Kit, Fire extinguisher, Brun Kit, Safety Shower, etc.
** Operation of the fume extractor.
** Basic Shop PPE
* Welding Area
** Special Flame-Rated area to be used for any operation producing fire or sparks.
** PPE Cabinet
** Welding Tables
** Gas Cylinders
* Grinders
** Pedestal and Hand-held grinders
*** different wheels, techniques and safety
* Welding PPE (Red Cabinet)
** Helmets
** Jackets
** Gloves
** Beanies
** Helmets
* Different metals and their weldability
* Machine Setup
** Gas
*** Propper setup, operation, and safety.
** Machine Settings (Feed rate and Voltage)
** Grounding, & Powering the Machine
* MIG machine internals
* Torch Internals
* Welding accessories
** Clamps
** Cutters
** Magnets

[[File:018-mig-welder-set-up.jpg|thumb|390x390px|Internals of the MIG machine]]

=== How to Sign-Up ===
All of the training sessions are posted on the [https://simpli.events/u/uottawaceed Simpli] website. You can sign up for the CEED newsletter on [https://makerepo.com/ Makerepo] to stay up to date on the schedule. We try to change the times of trainings each week to accommodate everyone's schedules.

== [[Manufacturing Training Center/Shop Trainings/TIG Training|TIG Training]] ==
TIG is a form of welding that is taught to users who have '''already competed the Welding Safety & MIG training.''' TIG is a more complex form of welding that is used to achieve more controlled, visually pleasing results.

TIG also allows you to weld very thin metal, as well as easily switch between material types such as stainless steel, and aluminum.
[[File:TIG Welding 9044211.jpg|thumb|TIG Welding]]
Read more about TIG [[The Brunsfield Center/Manufacturing Technologies/Welding/TIG|here]].

=== Training requirements ===

* All users need to have a Makerepo account to sign in the space and be accredited with the training certification.
* All users need to arrive wearing the propper PPE:
** Long hair tied back
** No hand jewelry such as watches, bracelets, or large rings.
** Closed-toed sturdy shoes
** Long pants made of a natural material like cotton or denim (synthetic materials like leggings will melt with sparks.
** All other PPE will be provided
* All users must have completed the [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]], as well as the [[Manufacturing Training Center/Shop Trainings/Welding Safety & MIG Training|Welding Safety & MIG]] training.

=== How to sign up ===
All of the training sessions are posted on the Simpli website. You can sign up for the CEED newsletter on Makerepo to stay up to date on the schedule. We try to change the times of trainings each week to accommodate everyone's schedules.

=== What's covered ===
TIG Basics

* Grounding, the pedal, filler rod

Machine Settings

* Amps, DC/AC, Balance, Pre-flow/Post-flow

TIG Torch

* Cup, Collet, Torch body, Tail, Tungsten
* Tungsten Sharpening

[[File:Types of welding joint 600x600.webp|thumb|Various Welding joint types.]]
PPE

* Gloves, Helmets, Jackets, Beanies, etc.

Basic TIG Technique

* Making a puddle
* Moving the puddle
* Adding filler
* Working on rhythm and consistency.
* Different joint types and welding positions

== [[Manufacturing Training Center/Shop Trainings/CNC Training|CNC Training]] ==

=== What is CNC? ===
CNC (Computer Numerical Control) is a manufacturing method where machines like mills, lathes, routers, 3D printers, laser cutters, and more are controlled using computer codes—primarily G-code, a language that tells machines what movements to make and actions to perform. These codes are interpreted by a controller, which converts them into signals that operate various machine components. While different machines may use different variations of G-code, the underlying principles remain the same. CNC machining offers high precision, speed, and the ability to produce complex parts with tight tolerances, making it ideal for large-scale production and detailed work. However, due to its time-consuming setup and need for specialized programming knowledge, it is less suitable for simple or low-volume projects.

For more information on CNC machining, including G-code, CAM, and speeds and feeds, visit the following YouTube channels:

Haas Automation

NYC CNC

=== About CNC Training ===
The CNC Training Course offered by CEED is a two-part course that covers the basics of G-Code and writing machine programs, a brief overview of feeds and speeds, basic functions in the Fusion 360 CAM workspace, and the operating procedures for the CNC routers in the Wood Room. After completing both parts of the training, students should be able to create a program for a simple part with one setup using common materials like MDF, plastic, or aluminum.

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T15:29:19Z

Naomie:

{{DISPLAYTITLE:Mill Training}}

=== About ===
In the workshop, you will learn the parts of the mill and how to perform basic milling operations. This training allows you to use the mills in the [[The Brunsfield Center|Brunsfield Center]] and reassures staff that you are comfortable handling machine setup and basic operations.

Mill training takes place in MTC and a session is run roughly every other week during the fall and winter semesters. The training takes 3 hours, during which users will listen to a brief safety overview, then take part in a workshop where they will manufacture a part from a technical drawing.

'''Basic Training is required before any other training can be taken.'''

=== Safety ===

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training. Students are required to wear close-toed shoes (no crocs/sandals) and long pants (no shorts/ripped jeans).

In order to take the workshop, you must sign-up via the CEED ''[https://simpli.events/u/uottawaceed Simpli]'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at [https://makerepo.com/ makerepo.com]. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''[https://labs.makerepo.com/mill/ pre-lab]''' to be completed ahead of time to help prepare you.

=== Tools Used ===
During the training, all the machining will be done on the mill. Users will learn to perform many operations using different toolsː

Toolsː

* Drill Bits
* Two-flute Endmills
* Four-flute Endmills
* Edge-finder

[[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling operations]]ː

* Face Milling
* Side Milling
* [[The Brunsfield Center/Manufacturing Technologies/Drilling|Drilling]]

Learn more about the Mill [[The Brunsfield Center/Manufacturing Technologies/Mill|here]].

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T15:22:29Z

Naomie:

{{DISPLAYTITLE:Mill Training}}

=== About ===
In the training, you will learn the parts of the mill and how to perform basic milling operations. This training allows you to use the mills in the [[The Brunsfield Center|Brunsfield Center]]

During the training you will manufacture a part to learn how to use manhy different tools

=== Safety ===

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training. Students are required to wear close-toed shoes (no crocs/sandals) and long pants (no shorts/ripped jeans).

In order to take the workshop, you must sign-up via the CEED ''[https://simpli.events/u/uottawaceed Simpli]'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at [https://makerepo.com/ makerepo.com]. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''[https://labs.makerepo.com/mill/ pre-lab]''' to be completed ahead of time to help prepare you.

=== Tools Used ===
During the training, all the machining will be done on the mill. Users will learn to perform many operations using different toolsː

Toolsː

* Drill Bits
* Two-flute Endmills
* Four-flute Endmills
* Edge-finder

[[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling operations]]ː

* Face Milling
* Side Milling
* [[The Brunsfield Center/Manufacturing Technologies/Drilling|Drilling]]

Learn more about the Mill [[The Brunsfield Center/Manufacturing Technologies/Mill|here]].

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T15:10:43Z

Naomie:

{{DISPLAYTITLE:Mill Training}}

=== About ===
In the training, you will learn the basic milling operations

During the training you will manufacture a part to learn how to use manhy different tools

=== Safety ===

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training. Students are required to wear close-toed shoes (no crocs/sandals) and long pants (no shorts/ripped jeans).

In order to take the workshop, you must sign-up via the CEED ''[https://simpli.events/u/uottawaceed Simpli]'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at [https://makerepo.com/ makerepo.com]. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''[https://labs.makerepo.com/mill/ pre-lab]''' to be completed ahead of time to help prepare you.

=== Tools Used ===
During the training, all the machining will be done on the mill. Users will learn to perform many operations using different toolsː

Toolsː

* Drill Bits
* Two-flute Endmills
* Four-flute Endmills
* Edge-finder

[[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling operations]]ː

* Face Milling
* Side Milling
* [[The Brunsfield Center/Manufacturing Technologies/Drilling|Drilling]]

Learn more about the Mill [[The Brunsfield Center/Manufacturing Technologies/Mill|here]].

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T14:54:39Z

Naomie:

{{DISPLAYTITLE:Mill Training}}

=== About ===
During the training you will manufacture a part to learn how to use manhy different tools

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training. Students are required to wear close-toed shoes (no crocs/sandals) and long pants (no shorts/ripped jeans).

In order to take the workshop, you must sign-up via the CEED ''[https://simpli.events/u/uottawaceed Simpli]'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at [https://makerepo.com/ makerepo.com]. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''[https://labs.makerepo.com/mill/ pre-lab]''' to be completed ahead of time to help prepare you.

=== Tools Used ===
During the training, all the machining will be done on the mill. Users will learn to perform many operations using different toolsː

Toolsː

* Drill Bits
* Two-flute Endmills
* Four-flute Endmills
* Edge-finder

[[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling operations]]ː

* Face Milling
* Side Milling
* [[The Brunsfield Center/Manufacturing Technologies/Drilling|Drilling]]
*

The Brunsfield Center/Manufacturing Technologies/Drilling

2025-07-21T14:54:03Z

Naomie:

{{DISPLAYTITLE:Drilling}}
Drilling Page

The Brunsfield Center/Manufacturing Technologies

2025-07-21T14:52:23Z

Naomie:

{{DISPLAYTITLE:Manufacturing Technologies}}
Here is a list of the machines, tools, and processes available through the Brunsfield Center. Click on a specific section to learn more.

* [[The Brunsfield Center/Manufacturing Technologies/Mill|Mill]]
* [[The Brunsfield Center/Manufacturing Technologies/Lathe|Lathe]]
* [[The Brunsfield Center/Manufacturing Technologies/Welding|Welding Area]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/MIG|MIG]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/TIG|TIG]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Stick Welding|Stick]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Plasma Cutting|Plasma cutting]]
** [[The Brunsfield Center/Manufacturing Technologies/Grinders|Grinders]]
** [[The Brunsfield Center/Manufacturing Technologies/Welding/Spot Welding|Spot Welder]]
* [[The Brunsfield Center/Manufacturing Technologies/CNC|CNC machinery]]
** [[Manufacturing Training Center/Manufacturing Technologies/CNC Router|CNC Routers]]
** CNC Mills
** CNC Lathes
* [[The Brunsfield Center/Manufacturing Technologies/Vertical Bandsaw|Vertical Band Saw]]
* [[The Brunsfield Center/Manufacturing Technologies/Horizontal Bandsaw|Horizontal Band Saw]]
* [[The Brunsfield Center/Manufacturing Technologies/Drill Press|Drill press]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Brake|Sheet Metal Brake]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Shear|Sheet Metal Shear]]
* [[The Brunsfield Center/Manufacturing Technologies/Hand Tools|Hand Tools]]

* [[Manufacturing Training Center/The Wood Room|Wood Room]]
** [[Manufacturing Training Center/The Wood Room/Miter Saw|Miter Saw]]
** [[Manufacturing Training Center/The Wood Room/Panel Saw|Panel Saw]]
** [[Manufacturing Training Center/The Wood Room/Circular Saw|Circular Saw (Skillsaw)]]
** [[Manufacturing Training Center/The Wood Room/Jigsaw|Jigsaw]]

[https://makerepo.com/jboud030/651.formation-de-base-virtuelle-virtual-basic-training Virtual basic training]

[https://makerepo.com/jboud030/654.fraiseuse-virtuelle-virtual-mill Virtual Mill tour:]

[https://makerepo.com/jboud030/655.tour-virtuel-virtual-lathe Virtual Lathe tour:]

The Brunsfield Center/Manufacturing Technologies/Mill

2025-07-21T14:50:38Z

Naomie:

{{DISPLAYTITLE:Mill}}
== Intro ==
[[File:1050VS_93596_00296.jpg|thumb|King Turret-Style Knee mill, as seen in the Brunsfield Center]]
The milling machine—commonly referred to as “the mill”—is one of the most versatile and widely used tools in any machine shop. Unlike a drill press, which cuts only in the vertical axis, a mill allows for precise movement in the X (left/right), Y (forward/back), and Z (up/down) directions, enabling complex and accurate machining operations on a wide range of materials.

Mills remove material using a rotating cutting tool held in a spindle, allowing operators to shape metal and plastic parts with high precision. In our shop, we primarily use vertical knee mills equipped with digital readouts (DROs), allowing for repeatable and accurate setups.

Whether you're facing a part flat, drilling a precise hole, cutting a slot, or using a form tool to create complex geometry, the mill is essential for prototype work, part modification, and precision fabrication.

This guide will walk through how mills work, the operations they can perform, how to choose the right tools, proper setup techniques, and what to watch for during machining.

[https://makerepo.com/jboud030/654.fraiseuse-virtuelle-virtual-mill Virtual Mill Tour]

== How the Mill Works ==
A milling machine operates by rotating a cutting tool (such as an endmill) while moving a workpiece against it. Material is removed through the shearing action of the rotating cutter, allowing for precise shaping of metal, plastic, or other materials.

=== Key Components ===

* '''Spindle'''
** The spindle holds and rotates the cutting tool. It's powered by a motor and can run at various speeds, depending on the material and operation.
* '''Table'''
** The flat surface that holds the workpiece. It can move in the '''X-axis (left/right)''' and '''Y-axis (in/out)'''. Movement is controlled by handwheels or power feeds.
* '''Knee & Column'''
** The knee supports the table and moves vertically along the column, giving the '''Z-axis (up/down)''' motion.
* '''Quill'''
** Found on most vertical mills, the quill allows for vertical movement of the spindle—useful for drilling or plunging into material.
* '''Digital Readout (DRO)'''
** A DRO displays the precise position of the table along each axis. It greatly improves accuracy and efficiency, especially for repetitive work.[[File:690174_main_07610.jpg|thumb|224x224px|The X-axis power feed controller (red box) with a control lever to change feed direction.]]

=== Modes of Movement ===

* '''Manual -''' Most shop mills are manual, meaning the operator turns handwheels to control table motion and spindle feed.
* '''Power Feed -''' Our Brunsfield mills have powered X-axis feeds. These are useful for consistent finish during long cuts like face milling.
* '''Locking Mechanisms -''' Axis locks are used to prevent unwanted movement. It's good practice to lock any axis not in use during a cut.

=== How Cutting Happens ===

* The cutter spins at a selected '''RPM''', chosen based on material, tool diameter, and cutter type.
* The workpiece is moved against the spinning cutter, removing material layer by layer.
* Different cutters and operations (face milling, slotting, drilling, etc.) change how the cut engages the workpiece.
* Chip formation and cutting load depend on feed rate, depth of cut, and cutter geometry.[[File:KbvTvAw.gif|thumb|341x341px|Each pass of the tool cuts a chip of metal from the workpiece.]]

=== Feed & Speed ===

* '''Spindle Speed (RPM)''' affects how fast the cutter rotates. Too fast and you'll burn the cutter; too slow and it may chatter or rub instead of cut.
* '''Feed Rate''' is how fast the workpiece moves into the cutter. It must be matched to the material and tool geometry to ensure clean cutting and tool life.

=== [[The Brunsfield Center/Manufacturing Technologies/Coolant|Coolant]] ===

* While machining, always apply coolant to mitigate heat production, minimize tool wear, and improve surface finish. See the coolant page for more info.

== Quick Start Guide ==

=== Mill Controls ===
[[File:Screenshot_2025-06-09_130753.png|thumb|599x599px]]
[[File:Screenshot_2025-06-09_131028.png|thumb|606x606px]]
The following images show the main controls on the milling machine, their functions are listed below:

# '''On/Off switch''' - Activates the motor on the mill.
# '''Speed Adjustment dial''' - Changes the rpm of the spindle while the mill is running.
# '''High/Low Gear Handle''' - Changes the running speed gear of the mill.
# '''Quill Pilot Feed Lever''' - Lowers & raises the spindle, used for drilling.
# '''Quill lock''' - Locks the spindle in the current position.
# '''Quill power feed''' - Used for fine adjustments of the spindle height.

# '''DRO''' - Displays the current X and Y axis position. Can be set to metric or imperial units.
# '''Vise''' - The vise is bolted to the mill table and holds the workpiece during operation.
# '''Y/X axis feed wheels''' - adjust the X & Y position of the table via clockwise or counterclockwise rotation.
# '''Z-axis knee lever''' - Adjusts the height of the table. Used to set proper working height for an operations. Changing this does not change the Z-axis DRO reading.

== [[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling Operations]] ==
Primary operations on the mill are face milling, side milling, and drilling.

See a full run down of all the milling operations:

[[The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations|Milling Operations]]

== Indicating ==
Before making any cuts, it's critical to establish a '''working zero'''—a reference point from which all other dimensions are measured. On a milling machine with a digital readout (DRO), this is usually done by locating the edge of your part, or the vise, with an '''edge finder''' and then setting the DRO coordinates accordingly.
[[File:1-855-53062.jpg|thumb|153x153px]]

==== What is an Edge Finder? ====
An '''edge finder''' is a precision tool used to locate the exact edge of a workpiece. When used properly, it can help you zero your X and Y axes within a few thousandths of an inch. Most edge finders have a tip that is '''0.200" in diameter''', meaning it has a radius of '''0.100"'''. The tip of the tool is attached with a magnet, allowing it to move when it contacts your piece while spinning.
[[File:Edge-finder-diagram-hoffman-group.webp|thumb]]

==== Step-by-Step Process ====

# '''Mount the Edge Finder''' - Insert the edge finder into a collet (preferably not a drill cuck for accuracy reasons) and snug it up in the spindle. Make sure your mill is set to a low RPM—between '''800 and 1200''' is ideal.
# '''Knock the Edge Finder off center''' - With your finger, push the tip of the edge finder so that it sits out of line with the rest of the tool
# '''Spin the Edge Finder''' - Start the mill and bring the spinning tip near the part edge. As you feed the part slowly toward the tool, you'll notice the tip wobbles eccentrically.
# '''Touch Off the Edge -''' As you get closer, the tip will suddenly "kick" and run true just before it jumps off. That moment of alignment—right before the jump—is your '''edge contact point'''.
# '''Read the DRO -''' At this point, your tool center is still offset from the actual part edge by '''half the diameter of the edge finder''' (typically 0.100").
# '''Set the Zero -''' Subtract the radius from the current DRO reading. For example, if the edge finder touches off and your DRO reads '''0.000"''', your actual part edge is at -'''0.100"'''.

* Set your '''DRO to -0.100"''', then jog the axis until it reads '''0.000"''', and set this as your zero.
* Repeat the same process for both X and Y edges if you're zeroing from a corner. Once both axes are zeroed, jog to any known feature on the part and verify against your print or CAD model.

`

==== Pro Tips ====

* Always approach from the '''same direction''' you plan to cut—this compensates for backlash.
* Use parallels if your part isn’t sitting directly on the vise bed, and indicate the top surface as your Z zero if needed.
* Don’t forget to lock the axis not in use while touching off for added rigidity.
* If your edge finder tip is chipped or the wobble doesn't go away smoothly, replace it—it’s no longer accurate.

[[File:Endmills.jpg|thumb]]

== Endmills ==
Endmills are the workhorses of the milling machine. These rotary cutters remove material using their flutes, and they come in a wide variety of materials, flute counts, and geometries. Selecting the right endmill affects surface finish, tool life, and cutting efficiency.

=== HSS vs. Carbide Endmills ===
Endmills are commonly made from either '''high-speed steel (HSS)''' or '''carbide'''. HSS tools are inexpensive, relatively tough, and ideal for general-purpose milling, especially at lower spindle speeds. They’re forgiving if the setup isn’t perfect, making them a good choice for students or roughing operations. Carbide endmills, on the other hand, are harder and more wear-resistant, making them ideal for harder materials and high-speed milling. Carbide also provides better finishes and lasts longer, '''but it's more brittle'''—meaning it can chip or snap if misused or dropped. In most teaching shops, you'll use both: HSS for roughing or learning, and carbide when you need precision, high feed rates, or are cutting tougher materials like steel or aluminum alloys.
[[File:Comparision.jpg|thumb|386x386px]]

=== 2-Flute vs. 4-Flute Endmills ===
Flute count has a major impact on how an endmill performs. '''2-flute endmills''' have wider spaces (gullets) between the cutting edges, which means they can clear chips more easily. This makes them ideal for machining softer materials like aluminum, where chip clogging is a concern, and also for slotting operations where chips have nowhere to escape. '''4-flute endmills''' have more cutting edges in contact with the material at once, leading to faster metal removal and smoother surface finishes, especially in harder materials like steel. However, they don’t clear chips as easily and are less ideal for deep slots unless you adjust feed rates and use coolant or air blast. As a general rule: use 2-flutes for aluminum and slotting, and 4-flutes for steel and side milling.

=== Reground vs. New Endmills ===
In a Brunsfield, you’ll likely come across '''reground''' endmills—cutters that have been resharpened to extend their life. Reground tools are great for roughing passes or when surface finish isn’t critical. They’re cheaper and environmentally friendly, but they may be slightly shorter, have worn coatings, or exhibit minor runout. For high-precision features, smoother finishes, or very tight tolerances, it’s best to use '''new endmills''', which have factory-ground edges and full cutting length.
[[File:104770.jpg|thumb|183x183px]]

=== Ball Nose Endmills ===
A '''ball nose endmill''' has a rounded tip rather than a flat one. This geometry is essential for contouring and 3D profiling, such as in molds or sculpted parts. They’re used when you want to avoid sharp inside corners or need to produce a smooth surface on a curved feature. However, they leave a scalloped finish unless stepovers are very fine, and they’re less rigid at the tip, so they’re not ideal for deep cuts. Use them for finishing passes on 3D surfaces or for parts that require smooth transitions.

== Workpiece Holding and Setup ==
Securing both the '''tool''' and the '''workpiece''' properly is essential to accurate, safe, and efficient milling. A loose setup will lead to poor finishes, chatter, and dangerous tool breakage. Here’s a breakdown of the most common equipment used in the shop for setup and holding.

=== Tool Holding: Collets vs. Drill Chucks ===
[[File:Colletsnchucks.jpg|center|thumb|389x389px|(Left) R8 collets of various sizes. (Right) Jacob's chuck for drill bits.]]

==== R8 Collets ====
R8 collets are the standard tool holders in most manual milling machines. They grip the shank of the cutting tool with good concentricity (low runout), making them ideal for endmills, edge finders, and center drills. Each collet size corresponds to a specific tool diameter—so you’ll need to match the collet to your tool shank.

* '''Pros:''' Accurate, secure, low runout
* '''Cons:''' Requires swapping for different shank sizes

==== Drill Chucks ====
Used for holding drill bits or reamers, drill chucks grip the tool with jaws tightened by a chuck key. They're only suitable for '''axial operations''' like drilling. Never use a drill chuck for side milling—cutting forces can pull the tool out or cause slippage.

* '''Pros:''' Quick tool changes, versatile for drilling
* '''Cons:''' Not secure for milling—can slip or wobble

=== Workpiece holding Tools ===

==== Milling Vise ====
The milling vise is the go-to workpiece holding tool in most shops. It clamps your part securely and aligns it square to the machine’s table. The vice uses a removable handle to open and close the jaws. The handle is stored hanging from the table when not in use.

It’s usually bolted down with T-slot hardware. Always check that your part is sitting flat and square in the vise. Indicating the vise to check if it's sitting square can be done using a '''Dial Indicator.''' See the "Maintenance" section.

'''Pro Tip:''' Use a mallet or dead-blow hammer to "seat" your part after snugging the vise but before final tightening.
[[File:Screenshot_2025-06-10_093432.png|center|thumb|617x617px|The mill machine vise is bolted to the table using T-Head bolts and nuts, allowing it be repositioned, or removed easily.]]
[[File:Slot.jpg|thumb|165x165px]]

==== '''Slot Clamping Kit (T-Slot Clamps)''' ====
Used for clamping irregular or oversized parts directly to the mill table. The kit includes step blocks, strap clamps, nuts, bolts, and T-nuts that fit into the machine’s T-slots.

* '''Good For:''' Holding plates, large parts, or when the vise won’t work
* '''Caution:''' Ensure clamps are level and square—uneven clamping can distort the part

=== Setup Aids and Accessories ===

==== Parallels ====
Parallels are precision-ground bars used to elevate a part inside the vise. They ensure that the part sits flat and level, and allow tool clearance below the part (e.g., for through-holes or full-depth slots). Choose a pair that keeps your part slightly above the vise jaws.

* '''Watch out for:''' Chips under the parallels—this will throw off your Z zero!

[[File:Unnamed.png|center|thumb|The parallels (Red) are used to raise the piece in the vise, while also giving it a level surface to sit on.]]
[[File:123-Supporting-Part-IMG_5489.jpg|thumb|In the image above, a 123 block is used to support the free end of a piece to ensure it doesn't deflect under load.]]

==== 123 Blocks ====
Precision-ground steel blocks sized 1" x 2" x 3". They’re used as reference spacers, squaring aids, or even mini angle plates. Can be clamped together or to the table to help with odd setups.

* '''Common Uses:''' Squaring a part in the vise, setting Z-depths, or elevating parts outside the vise

==== Collet Blocks ====
Collet blocks hold round or hex stock using a standard collet, allowing it to be clamped securely in the mill vise. They’re useful when machining multiple flats on round material or performing indexed operations.

* '''Types:''' Square blocks (for 4 sides), hex blocks (for 6 sides)

[[File:Angle.jpg|thumb|151x151px]]
[[File:J3i84pzrepa81.jpg|thumb|141x141px]]

==== Angle Plates ====
Used to hold parts vertically or at 90° angles to the table. Precision-ground and drilled with mounting holes. Often used in combination with clamps or vises to machine edges or ends of tall parts.

* '''Tip:''' Check squareness with an indicator before cutting

[[File:10inchRotaryTable.jpg|thumb|199x199px]]

==== Rotary Table (Turntable) ====
This allows controlled rotation of the part around a vertical axis. It's useful for machining circular patterns, bolt hole arrays, or radii. The table can be indexed manually in degrees or divided using index plates.

* '''Common Uses:''' Cutting arcs, drilling hole circles, machining gears
* '''Note:''' Always lock the axis you’re not using—these setups require careful planning

=== General Setup Tips ===

* '''Always clean mating surfaces''' (table, vise bottom, parallels) to prevent misalignment. Use brushes instead of your hands as chips can be sharp.
* '''Double-check part squareness''' before cutting—tap it down or into the jaws using a soft mallet
* '''Use the smallest clamp/holder that safely gets the job done'''—fewer things in the way means fewer chances for accidents
* '''Lock unused table axes''' when making a cut for better rigidity
* '''Take time with setup'''—the more precise your setup, the less trouble you’ll have during machining

== Monitoring the cut ==

=== Sound: What You're Hearing ===
'''Smooth, consistent hum -''' Ideal. Indicates proper feed/speed and good tool engagement.

'''Light squealing or whining -''' Usually a sign of rubbing instead of cutting—possibly from dull tools, too low feed, or incorrect RPM.

'''Chatter or rhythmic vibrations -''' A telltale sign of tool deflection, loose setups, or excessive stick-out. You'll hear a high-pitched “buzz” or “hammering” noise that worsens as the cut continues. Stop and address it.

'''Clunking or knocking -''' Indicates serious instability—tool looseness, bad bearings, or a poorly clamped part. Stop immediately and inspect.

'''Screaming or howling -''' Often a sign of way too high spindle speed or aggressive cutting with a brittle cutter (e.g., carbide). Check RPM and tool sharpness.

=== Chip Shape and Color ===
[[File:How-To-Judge-the-Processing-Status-by-the-Chips-Colour.jpg|thumb]]
Chips are your best real-time indicator of whether your cutter is performing well.

* '''Consistent, curled chips -''' Ideal. Suggests good chip evacuation and balanced feed/speed.
* '''Tiny dust-like chips -''' Feed too low or tool rubbing instead of cutting.
* '''Blue or black chips -''' Overheating—too much speed or not enough coolant/air. May damage the tool or workpiece.
* '''Long, stringy chips''' (esp. in aluminum) - Feed might be too low. Also risk of chip wrapping around the cutter—clear frequently.
* '''Powdery chips -''' Could indicate abrasive wear on the tool or surface hardening on the material. Dull tools or the wrong cutter for the job.

[[File:Image003.jpg|thumb|Scalloping finish on a CNC machine from momentary tool acceleration.]]

=== Surface Finish and Vibration ===

* '''Smooth finish with uniform texture -''' You’re doing great! Keep everything the same.
* '''Scalloped or ridged finish -''' Usually from too fast feed or tool chatter. May also mean the spindle is loose or the part is vibrating.
* '''Chatter marks (evenly spaced ripples) -''' Tool deflection or mechanical looseness. Check clamping, tool length, and feed speed.
* '''Random gouges or digs -''' Tool might be loose or broken. Shut down and inspect everything.

----

=== Vibration and Machine Feedback ===

* '''Stable, solid feel -''' Good setup. Axes are locked and the machine is working with you.
* '''Mild vibration through the handwheels or table -''' Not ideal—could be cutting too aggressively, or the setup might be slightly loose.
* '''Visible shaking or movement of the part or tool -''' Serious issue. Stop immediately. Recheck clamping, tool stick-out, and speed/feed.
* '''Tool deflection -''' Especially in longer or smaller-diameter tools, the cutter may bend under load, causing undersize cuts or chatter. Use a more rigid setup or adjust depth of cut.

----

=== Operator Intuition: Know the Signs ===

* '''“This sounds smooth and stable.”''' Keep going.
* '''“Something doesn’t feel right, but I can’t see it yet.”''' Trust that instinct—pause and inspect.
* '''“It’s cutting fine, but my finish looks bad.”''' Try lowering the speed or increasing feed slightly (or both).
* '''“The chips are changing color or shape.”''' Reassess your feed/speed and chip evacuation.

== Safety Considerations ==
The milling machine is one of the most powerful and versatile tools in the shop—but with that comes responsibility. Rotating tools, sharp cutters, and heavy parts can cause serious injuries if proper safety practices are not followed. Whether you're new to the machine or an experienced operator, '''safety always comes first'''.

=== PPE ===

* '''Safety Glasses''': Always required. Protects against flying chips or broken tools.
* '''Hearing Protection''': Recommended, especially during long cuts or when using high RPMs.
* '''Non-Synthetic Clothing''': Avoid synthetics that can melt or ignite. Cotton or natural fiber clothing is best.
* '''Closed-Toe Shoes''': Steel-toes are ideal. Never wear sandals or open footwear.
* '''Gloves''': '''Never wear gloves near rotating tools.''' Gloves can catch and pull your hand into the machine.
* '''Hair and Jewelry''': Tie back long hair and remove rings, watches, and dangling jewelry.

=== General Safety Rules ===

# '''Never leave the machine running unattended.''' Always be present and alert when the spindle is on.
# '''Keep the area clean and free of clutter.''' Chips, tools, and loose rags create tripping and entanglement hazards.
# '''Use a brush or chip hook to remove chips.''' Never use your hands, even with gloves.
# '''Always check for tool tightness.''' Ensure the tool is properly seated and tightened in the collet before starting the spindle.
# '''Double-check your setup.''' Loose vises, parallels, or improperly clamped workpieces are a major hazard.
# '''Know where the emergency stop is.''' Be ready to use it.

=== Machine-Specific Hazards ===

* '''Rotating Spindle and Tooling''': Never reach near the cutter when the machine is running. Even a spinning tool that’s "not cutting" is dangerous.
* '''Kickback and Tool Pullout''': Improper tool holding (like using a drill chuck for an endmill) can result in tools being thrown.
* '''Flying Chips and Debris''': Chips can come off hot and fast—use chip shields if available.
* '''Unexpected Movement''': If power feed or DRO is engaged improperly, the table can move quickly—keep hands clear.

=== Common Safety Mistakes to Avoid ===

* Wearing gloves or long sleeves while operating the machine
* Using a drill chuck to hold an endmill
* Leaving the key in the drill chuck
* Reaching over a spinning tool to brush off chips
* Using damaged or dull tooling
* Forgetting to lock the axes before a cut
* Starting the spindle before securing the part
* Not checking spindle direction—some tools will unscrew themselves or cut incorrectly if running backward.

== Maintenance ==
Before performing any accurate milling operation, it’s important to make sure your '''spindle is perpendicular to the table''' (tramming) and your '''vise is aligned parallel to the machine axes''' (indicating). Without these checks, your cuts can end up angled, off-center, or out of spec—even if everything else seems right.

<youtube>PAoWXnyUZ5M</youtube>

Even if the head is trammed, your cuts won’t be square unless the '''vise jaws are parallel to the X-axis travel'''. This process is called '''indicating the vise'''. This process involved placing a '''parallel''' into the vice, and running a dial indicator along its length while taking not of the change in position at each end. If there is significant deviation along the parallel, it tells you that the vice is not sitting square to the table.

<youtube>9VGu_h8q_cQ</youtube>

'''Tramming''' refers to adjusting the mill head so that the spindle is perfectly perpendicular to the table. On manual mills with tilting heads (like Bridgeport-style mills), this is a common maintenance and setup task—especially if the head has been rotated for a previous job.

This process involves comparing the measurement of each dial indicator on the tramming tool at various points on the mill table. This can tell you if the head of the mill needs to be clocked side to side or front & back.

The Brunsfield Center/Manufacturing Technologies/Mill/Milling Operations

2025-07-21T14:50:04Z

Naomie:

{{DISPLAYTITLE:Milling Operations}}
There are many different operations that can be done on the mill and with the proper tooling and setup the possibilities are endless.

Coolant is often used when conducting milling operations. See the full [[The Brunsfield Center/Manufacturing Technologies/Coolant|Coolant]] page for info on coolant usage.

=== Climb Milling vs Conventional Milling ===
[[File:Harvey_ConventionalVsClimb_(1).jpg|center|thumb|532x532px]]
Climb vs conventional milling depends on '''which side of the endmill is doing the cutting.''' In climb milling, the cutter rotates against the feed direction, while in conventional milling, the cutter rotates with the feed direction.

Both are valid methods of material removal, however they each have advantages and disadvantages, therefore it is important to understand which is being done for troubleshooting reasons.

==== Climb Milling: ====
The tool enters the cut with a thick chip and gradually reduces chip thickness as it moves through the material.

Benefits: Better surface finish, less vibration, less tool wear, more control over the cutting process.

Considerations: Requires a rigid setup to prevent displacement and poses the potential for the cutter to pull into the workpiece if not properly controlled.

==== Conventional Milling: ====
The tool enters the cut with a thin chip and gradually increases chip thickness as it moves through the material.

Benefits: Easier to control on machines with backlash, can be beneficial for roughing operations.

Considerations: Can lead to more vibration and may result in a rougher surface finish. Can lead to more tool wear.

=== Face Milling ===
[[File:Ijme4680380-fig-0004-m.jpg|thumb]]
Face milling creates a flat surface perpendicular to the spindle axis—typically the top of a part.

'''How It Works:'''

A flat-bottomed cutter (often a large endmill or a shell mill) spins while the table feeds the part beneath it. The wide cutting area allows large surfaces to be machined quickly.

'''Tips:'''

* Use a wide cutter for even finish across the part
* Keep the Z-depth constant and use the X or Y axis to traverse
* Climb milling may give a better surface finish but requires a rigid setup

'''Common Use Cases:'''

* Squaring up stock
* Removing scale or high spots
* Creating reference surfaces

[[File:Diagram-of-side-milling-process.png|thumb|In this drawing, a<sub>r</sub> refers to the depth of cut and a<sub>s</sub> refers to tool engagement length.]]

=== Side Milling ===
Side milling is used to machine vertical faces along the edges of the part, or to clean up the sides after rough cutting.

'''How It Works:'''

The cutting tool (typically an endmill) removes material from the side of the workpiece as it passes by, using the periphery of the tool.

'''Tips:'''

* Always check tool stick-out: the tool should be long enough, but not excessive
* Use a slow, steady feed rate to reduce chatter
* Lock unused axes for a rigid cut
* Leave a small finishing pass for better surface quality

'''Common Use Cases:'''

* Squaring sides of a block
* Cleaning up saw-cut or rough edges
* Cutting shoulders or steps into a part

[[File:Vertm11.gif|thumb]]

=== 3. Drilling (on the Mill) ===
The mill can effectively be used as larger drill presses that provide more accurate measurements for hole location and depth. See the complete [[Drilling]] page for info on various types of drilling and drill bits.

'''How It Works:'''

A drill bit is held in a drill chuck or collet in the spindle. The quill is used to plunge the bit into the part.

'''Tips:'''

* Always center-drill first for accuracy
* Use the DRO to position holes precisely
* Start with slower spindle speeds for larger bits
* Clear chips often to avoid binding
* Peck drilling (lifting the drill periodically) helps chip evacuation

'''Common Use Cases:'''

* Accurate bolt patterns
* Pilot holes for tapping
* Starter holes for reaming or boring
*

=== Boring ===
[[File:Image048.jpg|thumb]]
'''Boring''' is the process of enlarging a hole with a single-point cutting tool to achieve a '''precise diameter, roundness, and surface finish'''. It’s typically used when a drilled hole is close to size but needs to be brought to an exact dimension—or when a hole needs to be aligned concentrically to other features.

Unlike drilling, which is limited by the bit size and can leave rough or oversized holes, boring gives the machinist fine control over '''diameter and finish'''.

==== Tools Used for Boring ====

* '''Boring Head -''' A precision-adjustable tool that mounts in the spindle. The head holds a small boring bar off-center and allows you to dial in cut diameter via a fine adjustment screw.
* '''Boring Bar -''' A small, rigid bar with a single cutting tip—often carbide or HSS—that removes material as it swings in a circular path inside the hole.
* '''Drill or Center Drill (Pre-Step) -''' Used to create a starter hole before boring. Typically, you’ll drill a hole slightly under the final size and then use the boring head to finish it.

==== When to Use Boring ====

* You need a '''hole with precise diameter''', especially for bearings or dowel fits
* You want a '''better surface finish''' than a drill can produce
* You need to '''align a hole perfectly''' relative to other features (e.g. from a pre-bored setup)
* You’re '''correcting an out-of-round or misaligned hole'''
* You’re enlarging a casting hole or rough bore that’s uneven

[[File:Types-of-milling-cutter.jpg|thumb]]

=== Shape Cutting with Form Tools ===
'''Form cutting''' is the process of using a cutter with a '''pre-machined profile''' to impart that shape directly into the workpiece. Rather than generating a curve through toolpaths (like in 3D contouring), the cutter itself is shaped to create the desired geometry—like a rounded edge or fillet.

This is often used to:

* Add a '''radius''' to a part edge
* Cut '''chamfers'''
* Machine decorative or ergonomic features
* Match mating surfaces
* Prep a part for welding or assembly

=== Fly cutting ===
[[File:Miller-new4.gif|thumb]]
'''Fly cutting''' is a technique used to produce a very flat and smooth surface using a single-point cutting tool mounted in a fly cutter body. It’s ideal for creating flat reference surfaces on large parts, cleaning up castings, or squaring up stock that's too wide for standard endmills.

A '''fly cutter''' is a tool holder that spins a single cutting bit around the center of the spindle. The cutting edge sweeps across the workpiece, much like a lathe tool on a rotating part—but in reverse. Most fly cutters use a small HSS tool bit that can be ground to a specific shape or radius depending on the finish desired.

==== When to Use Fly cutting ====

* '''Flattening large surfaces''' wider than your largest endmill
* '''Improving surface finish''' on aluminum, brass, or mild steel
* '''Creating reference faces''' before precision machining
* '''Squaring up rough stock''', especially if it came from a bandsaw or casting

It’s not a fast operation, but it delivers excellent flatness and surface quality—especially on manual mills.

==== Setup and Tips ====

* '''Mount securely''': Insert the fly cutter in an R8 collet or endmill holder. Ensure it spins true with no visible wobble.
* '''Set tool height''': Adjust the cutting bit so it’s exactly on the centerline of the spindle. Too high or low can cause uneven surfaces.
* '''Balance matters''': The cutter sweeps a large arc, so imbalance can cause vibration. Keep the cutting edge close to the center and minimize tool stick-out.
* '''Use low RPMs''': Fly cutters have large effective diameters, so keep spindle speed low—usually 300–600 RPM depending on size and material.

* Set the '''depth of cut shallow'''—around 0.005" to 0.010" per pass is typical.
* Use '''slow, steady feed'''. Too fast a feed or deep a cut will cause chatter or poor finish.
* Lock all unused axes, especially the quill and Y-axis.
* For best results, make multiple light passes rather than one aggressive cut.

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T14:44:58Z

Naomie:

{{DISPLAYTITLE:Mill Training}}

=== About ===
During the training you will manufacture a part to learn how to use manhy different tools

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training. Students are required to wear close-toed shoes (no crocs/sandals) and long pants (no shorts/ripped jeans).

In order to take the workshop, you must sign-up via the CEED ''[https://simpli.events/u/uottawaceed Simpli]'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at [https://makerepo.com/ makerepo.com]. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''[https://labs.makerepo.com/mill/ pre-lab]''' to be completed ahead of time to help prepare you.

=== Tools Used ===
During the training, all the machining will be done on the mill. Users will learn to perform many operations using different toolsː

Toolsː

* Drill Bits
* Two-flute Endmills
* Four-flute Endmills
* Edge-finder

Operationsː

* Face Milling
* Side Milling
* Drilling
*

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T14:36:22Z

Naomie:

{{DISPLAYTITLE:Mill Training}}

=== About ===

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training. Students are required to wear close-toed shoes (no crocs/sandals) and long pants (no shorts/ripped jeans).

In order to take the workshop, you must sign-up via the CEED ''[https://simpli.events/u/uottawaceed Simpli]'' page where you can register for a particular session. Upcoming workshops are displayed in the CEED Newsletter and in MakerRepo Events.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done individually at [https://makerepo.com/ makerepo.com]. This will allow the user to sign-in/out of all the CEED spaces and is necessary to participate in workshops.

You must have completed your [[Manufacturing Training Center/Shop Trainings/Basic Training|Basic Training]] in order to take the Mill Training. There is a virtual '''pre-lab''' to be completed ahead of time to help prepare youː https://labs.makerepo.com/mill/

=== Tools Used ===

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T14:15:57Z

Naomie:

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T13:57:31Z

Naomie:

{{DISPLAYTITLE:Mill Training}}
Mill Training...

Pre labː<nowiki/>https://labs.makerepo.com/mill/

Manufacturing Training Center/Shop Trainings/Basic Training

2025-07-21T13:46:51Z

Naomie:

{{DISPLAYTITLE:Basic Training}}
=== About ===
Basic Training is the first training that all users should take. It grants you access to all manufacturing spaces and reassures staff that you are comfortable handling basic hand tools.

Basic training takes place in MTC and a session is run roughly every other week during the fall and winter semesters. The training takes 2 to 3 hours, during which users will listen to a brief safety presentation, then take part in a workshop where they will make a sheet metal box.

'''Basic Training is required before any other training can be taken.'''
[[File:Basic - Basic - Box-1.png|thumb|398x398px|Technical Drawing for the sheet metal box that is made during the basic training.]]

=== Preparation ===
Brunsfield staff will provide necessary PPE for the training.

In order to take the training, you must sign-up via a link in the CEED Newsletter or via QR code. This will take you to the [https://simpli.events/manage/events ''Simpli'' page] where you can register for a particular session.

It is also the user's responsibility to create a Makerepo account before taking the training. This is done when taking GNG courses, or can be done manually at [https://makerepo.com/ Makerepo.com]. This will allow to sign-in/out of all the CEED spaces and is necessary to take all trainings.

There are no prerequisite trainings to take the basic training. There is an optional '''pre-lab''' that can be completed ahead of time virtuallyː https://labs.makerepo.com/basic-training/

=== Tools Used ===
During the training users will use a variety of tools and machines:

* [[The Brunsfield Center/Manufacturing Technologies/Hand Tools|Hand Tools]]
** Files
** Cutters/Tin Snips
** Marking Tools
** Pliers
** Hammers
* [[The Brunsfield Center/Manufacturing Technologies/Drill Press|Drill Press]]
* [[Manufacturing Training Center/Manufacturing Technologies/Corner Notcher|Corner Notcher]]
* [[The Brunsfield Center/Manufacturing Technologies/Sheet Metal Brake|Sheet Metal Brake]]
* [[The Brunsfield Center/Manufacturing Technologies/Welding/Spot Welding|Spot Welder]]

Click on a tool or machine to go to its page and learn more.

Manufacturing Training Center/Shop Trainings/Mill Training

2025-07-21T13:45:24Z

Naomie:

Mill Training...

Pre labː<nowiki/>https://labs.makerepo.com/mill/

Manufacturing Training Center/Shop Trainings/Lathe Training

2025-07-21T13:43:36Z

Naomie:

{{DISPLAYTITLE: Lathe Training}}
=== About ===
Lathe training takes place in MTC and teaches safe operation of the lathe. The training will consist of a briefing of the machines, and the guided production of a simple plastic part.

Making the part required three operations: Facing, Turning, and Drilling, all of which are instructed before hand.

=== Preparation ===

* Brunsfield staff will provide necessary PPE for the training.
* Basic training must be taken prior to taking lathe training.
* In order to take the training, you must sign-up via a link in the CEED Newsletter or via QR code. This will take you to the ''Simpli'' page where you can register for a particular session.
* There is an optional prelab available.

Prelabː https://labs.makerepo.com/lathe/

The Brunsfield Center/Manufacturing Technologies/Horizontal Bandsaw

2025-07-17T14:16:39Z

Naomie:

The horizontal bandsaw is a type of power saw widely used in metalworking and fabrication shops for cutting metal stock to length, distinct from its vertical counterpart which is typically used for contour cutting. The horizontal configuration is designed primarily for cutting large sections of material to specific lengths with minimal operator intervention. This makes it ideal for production environments where consistent and repetitive cuts are required. Horizontal bandsaws with hydraulic feed are essential in production and industrial environments where accurate, repeatable cuts are necessary. Unlike gravity-fed or manually-operated saws, the hydraulic system allows for fine control over the cutting rate, ensuring consistent performance across different materials and cross-sections.

These saws are commonly found in machine shops, steel fabrication facilities, and maintenance departments. They are available in various sizes, from small benchtop models to large industrial machines capable of cutting beams and heavy stock.

=== '''Overview''' ===
A '''horizontal bandsaw''' It features a long, continuous blade mounted horizontally, with teeth along one edge, which is looped over two wheels. The saw blade is drawn downward into the workpiece, enabling efficient and precise straight cuts, especially in metal bars, tubes, and structural materials. This type of bandsaw incorporates a hydraulic feed system to control the descent and pressure of the cutting head, providing smooth, controlled cuts and minimizing blade wear. Though most commonly used for metal, some horizontal bandsaws can also be adapted for cutting plastics and other non-ferrous materials.

A typical horizontal bandsaw consists of the following main parts:

* '''Blade''': A continuous loop with cutting teeth, usually made of high-speed steel or bi-metal materials.
* '''Wheels''': Two wheels (drive and idler) guide and tension the blade.
* '''Cutting Head''': The pivoting arm that houses the blade and descends into the material.
* '''Vise''': A clamping mechanism that secures the workpiece during cutting.
* '''Bed/Table''': A horizontal platform that supports the material being cut.
* '''Motor''': Powers the blade, via a belt or through a gearbox.
* '''Coolant System''': Helps reduce blade wear and cool the workpiece.
* '''Hydraulic Feed''': Regulates the rate at which the saw head lowers during cutting. Includes a hydraulic cylinder, control valve, and often a feed rate adjustment knob.
* '''Control Panel''': Includes power switches, emergency stop, and hydraulic feed controls.

=== '''Safety First''' ===
Before operationg a horizontal bandsawː

* Wear appropriate personal protective equipment (PPE), including safety glasses and steel-toe shoes.
* Ensure all guards are in place and functioning.
* Secure your piece.
* Make sure the blade is in good condition.
* Verify the coolant system is filled and operational.

=== '''Operating Instructions''' ===
<youtube>RPLnTMASPxI</youtube>

'''''Step-by-Step Operation'''''

# '''Position the Material''': Place the workpiece in the vise and align it for the desired cut. Use a stop block or scale for repeat cuts.
# '''Secure the Workpiece''': Place the material in the vise and tighten securely. Ensure it is aligned for a square cut.
# '''Start the Saw''': Turn on the saw and coolant pump and adjust coolant flow.
# '''Set Hydraulic Feed Rate and Lower the Blade''': Adjust the speed according to the material type and thickness. Use the hydraulic control valve to set the desired descent rate of the saw head. Begin the cut by slowly lowering the saw head onto the workpiece, using the feed system. Softer materials use higher speeds; harder materials require slower speeds. Ask staff if unsure.
# '''Monitor the Cut''': Ensure the blade is cutting smoothly without binding or excessive vibration. Adjust feed rate or stop the machine if necessary.
# '''Complete the Cut''': Allow the saw to finish cutting through the material. Once complete, the blade should stop automatically, or you can hit the stop button.
# '''Raise the Blade and Remove Material''': Lift the saw head manually and release the vise. Carefully remove the cut piece and prepare for the next cut if needed.

=== '''Maintenance and Care''' ===
'''General Maintenance'''

* Degreasing and oiling the bed.
* Clean machine, remove chips and debris from the bed.
* Clean and refill coolant tanks, and clear nozzles.
* Check fluid levels, inspect for leaks, and test the feed control valve regularly.
* Inspect for wear, replace dull or damaged blades
* Inspect electrical components

Proper maintenance ensures longer machine life and improved cutting performance.

'''Changing the blade'''

<youtube>1I___0a8QcY</youtube>

''Removing the blade''

# Unplug the Machine: Be sure there is no power in the bandsaw.
# Remove Red Guards: Loosen the 2 bolts from the top guard and slide the red plaque out. Do the same for the bottom guard.
# Loosen the Blade: Unscrew the knob on the side of the bandsaw until it’s completely loose.
# Unhook the Blade: Open the hood flaps to gain access to the blade. Wearing work gloves, push the wheel inward all the way. Then grab the blade and pull it free, it should slip out easily. Repeat on the other side.
# Remove the Damaged Blade: The blade is still pinched between the two arms in front of the machine. To remove it, push the blade down and away from you, turning it in a clockwise motion. That should free it completely.

''Disposing of the blade''

# Coiling the Blade: Hold the blade up in front of you and press your foot down on the bottom of it, pinching it against the floor. Still wearing gloves, grab the blade and twist it with two hands until it folds onto itself.
# Securing the blade: Once it makes a small tidy bundle, do not let it go. Use welding wire or zip ties to fasten around it, preventing it from popping open.
# Throwing it out: Dispose of the damaged blade in the metal only garbage. If the blade is still good, put it away in storage.

''Installing the New Blade''

# Opening the Blade: Do not let go of the coil. Cut off the zip ties keeping it together. If the blade has plastic covering its teeth, carefully undo the coil and take off the cover once its fully opened. If not, let go of the blade, letting it bounce on the ground away from you and open on its own.
# Slotting the Blade: Insert the blade into the slot at the top of the machine, leaving it within the hood but free of the wheels.
# Placing the blade: Grab the blade at the bottom, where it’s not in contact with the machine. You’ll have to twist it so that it stands vertically, with its teeth at the bottom. Then, manoeuvre it under the two arms in front of the machine and slide it up into the slot, between the bearings.
# Position the blade: Grab an extra pair of hands, then place the blade around the wheels so that it slots into the hood. One at a time, push the blade into place so that it slots itself into the lip of the wheel and hold it there. Keeping it slotted, lift the blade up until it touches the top of the wheel.
# Tensioning the blade: Still holding the blade, start screwing the knob on the side of the bandsaw until the blade can hold itself up. Once you’ve let go, keep tightening the knob to spec. The Brunsfield Horizontal Bandsaw, specifically, should be tensioned to 2750 psi.
# Reinstalling the guards: Slide the guards back into place and tighten the set screws. Make sure the bottom guards are fully tightened as the blade might rub against them if they’re not.

'''Tensioning the blade'''

* The horizontal bandsaw in Brunsfield Center should be ideally tensionned at 2750 psi. To adjust the tension, tighten/loosen the knob on the side, near the handle. There is a pressure gauge at the back of the bandsaw for readings.

'''Adjusting the guard'''

To adjust how much of the blade is covered, simply loosen the big set screw on the arms and slide it along the blade. Be careful to keep the guard slotted into the hood of the machine and not let it hang. Make sure that all guards and set screws are tightened before you start machining.

'''Mixing and inserting coolant'''

''Adding coolant''

The horizontal bandsaw uses the white type of coolant, which is stored inside a white bucket near the machine, ask staff if you can't find it. To add more coolant to the machine, pull out the white reservoir that is underneath the bandsaw and pour coolant into the opening on the top or simply pour coolant into the bed of the machine as it will drain into the reservoir.

''Mixing coolant (STAFF ONLY)''

To make more coolant, you<nowiki>'ll need a Coolant King jug found in the MTC closet (that is the brown stuff that turns white). Pour it into the white coolant bucket until it reaches the ''Coolant Level'' line. Fill the rest with water up to the ''Whorter Level''</nowiki> line.

PRO TIPː test to see that you're using the right product. Pour a bit of coolant concentrate into a cup and add water. It should turn white. If it doesn't, it might not be the right product.

The Brunsfield Center/Manufacturing Technologies/Horizontal Bandsaw

2025-07-16T20:55:38Z

Naomie:

The horizontal bandsaw is a type of power saw widely used in metalworking and fabrication shops for cutting metal stock to length, distinct from its vertical counterpart which is typically used for contour cutting. The horizontal configuration is designed primarily for cutting large sections of material to specific lengths with minimal operator intervention. This makes it ideal for production environments where consistent and repetitive cuts are required. Horizontal bandsaws with hydraulic feed are essential in production and industrial environments where accurate, repeatable cuts are necessary. Unlike gravity-fed or manually-operated saws, the hydraulic system allows for fine control over the cutting rate, ensuring consistent performance across different materials and cross-sections.

These saws are commonly found in machine shops, steel fabrication facilities, and maintenance departments. They are available in various sizes, from small benchtop models to large industrial machines capable of cutting beams and heavy stock.

=== '''Overview''' ===
A '''horizontal bandsaw''' It features a long, continuous blade mounted horizontally, with teeth along one edge, which is looped over two wheels. The saw blade is drawn downward into the workpiece, enabling efficient and precise straight cuts, especially in metal bars, tubes, and structural materials. This type of bandsaw incorporates a hydraulic feed system to control the descent and pressure of the cutting head, providing smooth, controlled cuts and minimizing blade wear. Though most commonly used for metal, some horizontal bandsaws can also be adapted for cutting plastics and other non-ferrous materials.

A typical horizontal bandsaw consists of the following main parts:

* '''Blade''': A continuous loop with cutting teeth, usually made of high-speed steel or bi-metal materials.
* '''Wheels''': Two wheels (drive and idler) guide and tension the blade.
* '''Cutting Head''': The pivoting arm that houses the blade and descends into the material.
* '''Vise''': A clamping mechanism that secures the workpiece during cutting.
* '''Bed/Table''': A horizontal platform that supports the material being cut.
* '''Motor''': Powers the blade, via a belt or through a gearbox.
* '''Coolant System''': Helps reduce blade wear and cool the workpiece.
* '''Hydraulic Feed''': Regulates the rate at which the saw head lowers during cutting. Includes a hydraulic cylinder, control valve, and often a feed rate adjustment knob.
* '''Control Panel''': Includes power switches, emergency stop, and hydraulic feed controls.

=== '''Safety First''' ===
Before operationg a horizontal bandsawː

* Wear appropriate personal protective equipment (PPE), including safety glasses and steel-toe shoes.
* Ensure all guards are in place and functioning.
* Secure your piece.
* Make sure the blade is in good condition.
* Verify the coolant system is filled and operational.

=== '''Operating Instructions''' ===
<youtube>RPLnTMASPxI</youtube>

'''''Step-by-Step Operation'''''

# '''Position the Material''': Place the workpiece in the vise and align it for the desired cut. Use a stop block or scale for repeat cuts.
# '''Secure the Workpiece''': Place the material in the vise and tighten securely. Ensure it is aligned for a square cut.
# '''Start the Saw''': Turn on the saw and coolant pump and adjust coolant flow.
# '''Set Hydraulic Feed Rate and Lower the Blade''': Adjust the speed according to the material type and thickness. Use the hydraulic control valve to set the desired descent rate of the saw head. Begin the cut by slowly lowering the saw head onto the workpiece, using the feed system. Softer materials use higher speeds; harder materials require slower speeds. Ask staff if unsure.
# '''Monitor the Cut''': Ensure the blade is cutting smoothly without binding or excessive vibration. Adjust feed rate or stop the machine if necessary.
# '''Complete the Cut''': Allow the saw to finish cutting through the material. Once complete, the blade should stop automatically, or you can hit the stop button.
# '''Raise the Blade and Remove Material''': Lift the saw head manually and release the vise. Carefully remove the cut piece and prepare for the next cut if needed.

=== '''Maintenance and Care''' ===
'''General Maintenance'''

* Degreasing and oiling the bed.
* Clean machine, remove chips and debris from the bed.
* Clean and refill coolant tanks, and clear nozzles.
* Check fluid levels, inspect for leaks, and test the feed control valve regularly.
* Inspect for wear, replace dull or damaged blades
* Inspect electrical components

Proper maintenance ensures longer machine life and improved cutting performance.

'''Changing the blade'''

<youtube>1I___0a8QcY</youtube>

''Removing the blade''

# Unplug the Machine: Be sure there is no power in the bandsaw.
# Remove Red Guards: Loosen the 2 bolts from the top guard and slide the red plaque out. Do the same for the bottom guard.
# Loosen the Blade: Unscrew the knob on the side of the bandsaw until it’s completely loose.
# Unhook the Blade: Open the hood flaps to gain access to the blade. Wearing work gloves, push the wheel inward all the way. Then grab the blade and pull it free, it should slip out easily. Repeat on the other side.
# Remove the Damaged Blade: The blade is still pinched between the two arms in front of the machine. To remove it, push the blade down and away from you, turning it in a clockwise motion. That should free it completely.

''Disposing of the blade''

# Coiling the Blade: Hold the blade up in front of you and press your foot down on the bottom of it, pinching it against the floor. Still wearing gloves, grab the blade and twist it with two hands until it folds onto itself.
# Securing the blade: Once it makes a small tidy bundle, do not let it go. Use welding wire or zip ties to fasten around it, preventing it from popping open.
# Throwing it out: Dispose of the damaged blade in the metal only garbage. If the blade is still good, put it away in storage.

''Installing the New Blade''

# Opening the Blade: Do not let go of the coil. Cut off the zip ties keeping it together. If the blade has plastic covering its teeth, carefully undo the coil and take off the cover once its fully opened. If not, let go of the blade, letting it bounce on the ground away from you and open on its own.
# Slotting the Blade: Insert the blade into the slot at the top of the machine, leaving it within the hood but free of the wheels.
# Placing the blade: Grab the blade at the bottom, where it’s not in contact with the machine. You’ll have to twist it so that it stands vertically, with its teeth at the bottom. Then, manoeuvre it under the two arms in front of the machine and slide it up into the slot, between the bearings.
# Position the blade: Grab an extra pair of hands, then place the blade around the wheels so that it slots into the hood. One at a time, push the blade into place so that it slots itself into the lip of the wheel and hold it there. Keeping it slotted, lift the blade up until it touches the top of the wheel.
# Tensioning the blade: Still holding the blade, start screwing the knob on the side of the bandsaw until the blade can hold itself up. Once you’ve let go, keep tightening the knob to spec. The Brunsfield Horizontal Bandsaw, specifically, should be tensioned to 2750 psi.
# Reinstalling the guards: Slide the guards back into place and tighten the set screws. Make sure the bottom guards are fully tightened as the blade might rub against them if they’re not.

'''Tensioning the blade'''

* The horizontal bandsaw in Brunsfield Center should be ideally tensionned at 2750 psi. To adjust the tension, tighten/loosen the knob on the side, near the handle. There is a pressure gauge at the back of the bandsaw.

'''Adjusting the guard'''

To adjust how much of the blade is covered, simply loosen the big set screw on the arms and slide it along the blade. Be careful to keep the guard slotted into the hood of the machine and not let it hang. Make sure that all guards and set screws are tightened before you start machining.

'''Mixing and inserting coolant'''

''Adding coolant''

The horizontal bandsaw uses the white type of coolant, which is stored inside a white bucket near the machine, ask staff if you can't find it. To add more coolant to the machine, pull out the white reservoir that is underneath the bandsaw and pour coolant into the opening on the top or simply pour coolant into the bed of the machine as it will drain into the reservoir.

''Mixing coolant (STAFF ONLY)''

To make more coolant, you<nowiki>'ll need a Coolant King jug found in the MTC closet (that is the brown stuff that turns white). Pour it into the white coolant bucket until it reaches the ''Coolant Level'' line. Fill the rest with water up to the ''Whorter Level''</nowiki> line.

PRO TIPː test to see that you're using the right product. Pour a bit of coolant concentrate into a cup and add water. It should turn white. If it doesn't, it might not be the right product.

The Brunsfield Center/Manufacturing Technologies/Horizontal Bandsaw

2025-07-03T14:27:35Z

Naomie:

The horizontal bandsaw is a type of power saw widely used in metalworking and fabrication shops for cutting metal stock to length, distinct from its vertical counterpart which is typically used for contour cutting. The horizontal configuration is designed primarily for cutting large sections of material to specific lengths with minimal operator intervention. This makes it ideal for production environments where consistent and repetitive cuts are required. Horizontal bandsaws with hydraulic feed are essential in production and industrial environments where accurate, repeatable cuts are necessary. Unlike gravity-fed or manually-operated saws, the hydraulic system allows for fine control over the cutting rate, ensuring consistent performance across different materials and cross-sections.

These saws are commonly found in machine shops, steel fabrication facilities, and maintenance departments. They are available in various sizes, from small benchtop models to large industrial machines capable of cutting beams and heavy stock.

=== '''Overview''' ===
A '''horizontal bandsaw''' It features a long, continuous blade mounted horizontally, with teeth along one edge, which is looped over two wheels. The saw blade is drawn downward into the workpiece, enabling efficient and precise straight cuts, especially in metal bars, tubes, and structural materials. This type of bandsaw incorporates a hydraulic feed system to control the descent and pressure of the cutting head, providing smooth, controlled cuts and minimizing blade wear. Though most commonly used for metal, some horizontal bandsaws can also be adapted for cutting plastics and other non-ferrous materials.

A typical horizontal bandsaw consists of the following main parts:

* '''Blade''': A continuous loop with cutting teeth, usually made of high-speed steel or bi-metal materials.
* '''Wheels''': Two wheels (drive and idler) guide and tension the blade.
* '''Cutting Head''': The pivoting arm that houses the blade and descends into the material.
* '''Vise''': A clamping mechanism that secures the workpiece during cutting.
* '''Bed/Table''': A horizontal platform that supports the material being cut.
* '''Motor''': Powers the blade, via a belt or through a gearbox.
* '''Coolant System''': Helps reduce blade wear and cool the workpiece.
* '''Hydraulic Feed''': Regulates the rate at which the saw head lowers during cutting. Includes a hydraulic cylinder, control valve, and often a feed rate adjustment knob.
* '''Control Panel''': Includes power switches, emergency stop, and hydraulic feed controls.

=== '''Safety First''' ===
Before operationg a horizontal bandsawː

* Wear appropriate personal protective equipment (PPE), including safety glasses and steel-toe shoes.
* Ensure all guards are in place and functioning.
* Secure your piece.
* Make sure the blade is in good condition.
* Verify the coolant system is filled and operational.

=== '''Operating Instructions''' ===
<youtube>RPLnTMASPxI</youtube>

'''''Step-by-Step Operation'''''

# '''Position the Material''': Place the workpiece in the vise and align it for the desired cut. Use a stop block or scale for repeat cuts.
# '''Secure the Workpiece''': Place the material in the vise and tighten securely. Ensure it is aligned for a square cut.
# '''Start the Saw''': Turn on the saw and coolant pump and adjust coolant flow.
# '''Set Hydraulic Feed Rate and Lower the Blade''': Adjust the speed according to the material type and thickness. Use the hydraulic control valve to set the desired descent rate of the saw head. Begin the cut by slowly lowering the saw head onto the workpiece, using the feed system. Softer materials use higher speeds; harder materials require slower speeds. Ask staff if unsure.
# '''Monitor the Cut''': Ensure the blade is cutting smoothly without binding or excessive vibration. Adjust feed rate or stop the machine if necessary.
# '''Complete the Cut''': Allow the saw to finish cutting through the material. Once complete, the blade should stop automatically, or you can hit the stop button.
# '''Raise the Blade and Remove Material''': Lift the saw head manually and release the vise. Carefully remove the cut piece and prepare for the next cut if needed.

=== '''Maintenance and Care''' ===
'''General Maintenance'''

* Degreasing and oiling the bed.
* Clean machine, remove chips and debris from the bed.
* Clean and refill coolant tanks, and clear nozzles.
* Check fluid levels, inspect for leaks, and test the feed control valve regularly.
* Inspect for wear, replace dull or damaged blades
* Inspect electrical components

Proper maintenance ensures longer machine life and improved cutting performance.

'''Changing the blade'''

<youtube>1I___0a8QcY</youtube>

''Removing the blade''

# Unplug the Machine: Be sure there is no power in the bandsaw.
# Remove Red Guards: Loosen the 2 bolts from the top guard and slide the red plaque out. Do the same for the bottom guard.
# Loosen the Blade: Unscrew the knob on the side of the bandsaw until it’s completely loose.
# Unhook the Blade: Open the hood flaps to gain access to the blade. Wearing work gloves, push the wheel inward all the way. Then grab the blade and pull it free, it should slip out easily. Repeat on the other side.
# Remove the Damaged Blade: The blade is still pinched between the two arms in front of the machine. To remove it, push the blade down and away from you, turning it in a clockwise motion. That should free it completely.

''Disposing of the blade''

# Coiling the Blade: Hold the blade up in front of you and press your foot down on the bottom of it, pinching it against the floor. Still wearing gloves, grab the blade and twist it with two hands until it folds onto itself.
# Securing the blade: Once it makes a small tidy bundle, do not let it go. Use welding wire or zip ties to fasten around it, preventing it from popping open.
# Throwing it out: Dispose of the damaged blade in the metal only garbage. If the blade is still good, put it away in storage.

''Installing the New Blade''

# Opening the Blade: Do not let go of the coil. Cut off the zip ties keeping it together. If the blade has plastic covering its teeth, carefully undo the coil and take off the cover once its fully opened. If not, let go of the blade, letting it bounce on the ground away from you and open on its own.
# Slotting the Blade: Insert the blade into the slot at the top of the machine, leaving it within the hood but free of the wheels.
# Placing the blade: Grab the blade at the bottom, where it’s not in contact with the machine. You’ll have to twist it so that it stands vertically, with its teeth at the bottom. Then, manoeuvre it under the two arms in front of the machine and slide it up into the slot, between the bearings.
# Position the blade: Place the blade around the wheels so that it slots into the hood

'''Tensioning the blade'''

* Checking belt tension and blade tracking.

'''Adjusting the guard'''

'''Mixing and inserting coolant'''

The Brunsfield Center/Manufacturing Technologies/Horizontal Bandsaw

2025-07-03T14:25:08Z

Naomie:

The horizontal bandsaw is a type of power saw widely used in metalworking and fabrication shops for cutting metal stock to length, distinct from its vertical counterpart which is typically used for contour cutting. The horizontal configuration is designed primarily for cutting large sections of material to specific lengths with minimal operator intervention. This makes it ideal for production environments where consistent and repetitive cuts are required. Horizontal bandsaws with hydraulic feed are essential in production and industrial environments where accurate, repeatable cuts are necessary. Unlike gravity-fed or manually-operated saws, the hydraulic system allows for fine control over the cutting rate, ensuring consistent performance across different materials and cross-sections.

These saws are commonly found in machine shops, steel fabrication facilities, and maintenance departments. They are available in various sizes, from small benchtop models to large industrial machines capable of cutting beams and heavy stock.

=== '''Overview''' ===
A '''horizontal bandsaw''' It features a long, continuous blade mounted horizontally, with teeth along one edge, which is looped over two wheels. The saw blade is drawn downward into the workpiece, enabling efficient and precise straight cuts, especially in metal bars, tubes, and structural materials. This type of bandsaw incorporates a hydraulic feed system to control the descent and pressure of the cutting head, providing smooth, controlled cuts and minimizing blade wear. Though most commonly used for metal, some horizontal bandsaws can also be adapted for cutting plastics and other non-ferrous materials.

A typical horizontal bandsaw consists of the following main parts:

* '''Blade''': A continuous loop with cutting teeth, usually made of high-speed steel or bi-metal materials.
* '''Wheels''': Two wheels (drive and idler) guide and tension the blade.
* '''Cutting Head''': The pivoting arm that houses the blade and descends into the material.
* '''Vise''': A clamping mechanism that secures the workpiece during cutting.
* '''Bed/Table''': A horizontal platform that supports the material being cut.
* '''Motor''': Powers the blade, via a belt or through a gearbox.
* '''Coolant System''': Helps reduce blade wear and cool the workpiece.
* '''Hydraulic Feed''': Regulates the rate at which the saw head lowers during cutting. Includes a hydraulic cylinder, control valve, and often a feed rate adjustment knob.
* '''Control Panel''': Includes power switches, emergency stop, and hydraulic feed controls.

=== '''Safety First''' ===
Before operationg a horizontal bandsawː

* Wear appropriate personal protective equipment (PPE), including safety glasses and steel-toe shoes.
* Ensure all guards are in place and functioning.
* Secure your piece.
* Make sure the blade is in good condition.
* Verify the coolant system is filled and operational.

=== '''Operating Instructions''' ===
'''''Step-by-Step Operation'''''

# '''Position the Material''': Place the workpiece in the vise and align it for the desired cut. Use a stop block or scale for repeat cuts.
# '''Secure the Workpiece''': Place the material in the vise and tighten securely. Ensure it is aligned for a square cut.
# '''Start the Saw''': Turn on the saw and coolant pump and adjust coolant flow.
# '''Set Hydraulic Feed Rate and Lower the Blade''': Adjust the speed according to the material type and thickness. Use the hydraulic control valve to set the desired descent rate of the saw head. Begin the cut by slowly lowering the saw head onto the workpiece, using the feed system. Softer materials use higher speeds; harder materials require slower speeds. Ask staff if unsure.
# '''Monitor the Cut''': Ensure the blade is cutting smoothly without binding or excessive vibration. Adjust feed rate or stop the machine if necessary.
# '''Complete the Cut''': Allow the saw to finish cutting through the material. Once complete, the blade should stop automatically, or you can hit the stop button.
# '''Raise the Blade and Remove Material''': Lift the saw head manually and release the vise. Carefully remove the cut piece and prepare for the next cut if needed.

=== '''Maintenance and Care''' ===
'''General Maintenance'''

* Degreasing and oiling the bed.
* Clean machine, remove chips and debris from the bed.
* Clean and refill coolant tanks, and clear nozzles.
* Check fluid levels, inspect for leaks, and test the feed control valve regularly.
* Inspect for wear, replace dull or damaged blades
* Inspect electrical components

Proper maintenance ensures longer machine life and improved cutting performance.

'''Changing the blade'''

<youtube>1I___0a8QcY</youtube>

''Removing the blade''

# Unplug the Machine: Be sure there is no power in the bandsaw.
# Remove Red Guards: Loosen the 2 bolts from the top guard and slide the red plaque out. Do the same for the bottom guard.
# Loosen the Blade: Unscrew the knob on the side of the bandsaw until it’s completely loose.
# Unhook the Blade: Open the hood flaps to gain access to the blade. Wearing work gloves, push the wheel inward all the way. Then grab the blade and pull it free, it should slip out easily. Repeat on the other side.
# Remove the Damaged Blade: The blade is still pinched between the two arms in front of the machine. To remove it, push the blade down and away from you, turning it in a clockwise motion. That should free it completely.

''Disposing of the blade''

# Coiling the Blade: Hold the blade up in front of you and press your foot down on the bottom of it, pinching it against the floor. Still wearing gloves, grab the blade and twist it with two hands until it folds onto itself.
# Securing the blade: Once it makes a small tidy bundle, do not let it go. Use welding wire or zip ties to fasten around it, preventing it from popping open.
# Throwing it out: Dispose of the damaged blade in the metal only garbage. If the blade is still good, put it away in storage.

''Installing the New Blade''

# Opening the Blade: Do not let go of the coil. Cut off the zip ties keeping it together. If the blade has plastic covering its teeth, carefully undo the coil and take off the cover once its fully opened. If not, let go of the blade, letting it bounce on the ground away from you and open on its own.
# Slotting the Blade: Insert the blade into the slot at the top of the machine, leaving it within the hood but free of the wheels.
# Placing the blade: Grab the blade at the bottom, where it’s not in contact with the machine. You’ll have to twist it so that it stands vertically, with its teeth at the bottom. Then, manoeuvre it under the two arms in front of the machine and slide it up into the slot, between the bearings.
# Position the blade: Place the blade around the wheels so that it slots into the hood

'''Tensioning the blade'''

* Checking belt tension and blade tracking.

'''Adjusting the guard'''

'''Mixing and inserting coolant'''

The Brunsfield Center/Manufacturing Technologies/Horizontal Bandsaw

2025-07-03T14:24:40Z

Naomie:

The horizontal bandsaw is a type of power saw widely used in metalworking and fabrication shops for cutting metal stock to length, distinct from its vertical counterpart which is typically used for contour cutting. The horizontal configuration is designed primarily for cutting large sections of material to specific lengths with minimal operator intervention. This makes it ideal for production environments where consistent and repetitive cuts are required. Horizontal bandsaws with hydraulic feed are essential in production and industrial environments where accurate, repeatable cuts are necessary. Unlike gravity-fed or manually-operated saws, the hydraulic system allows for fine control over the cutting rate, ensuring consistent performance across different materials and cross-sections.

These saws are commonly found in machine shops, steel fabrication facilities, and maintenance departments. They are available in various sizes, from small benchtop models to large industrial machines capable of cutting beams and heavy stock.

=== '''Overview''' ===
A '''horizontal bandsaw''' It features a long, continuous blade mounted horizontally, with teeth along one edge, which is looped over two wheels. The saw blade is drawn downward into the workpiece, enabling efficient and precise straight cuts, especially in metal bars, tubes, and structural materials. This type of bandsaw incorporates a hydraulic feed system to control the descent and pressure of the cutting head, providing smooth, controlled cuts and minimizing blade wear. Though most commonly used for metal, some horizontal bandsaws can also be adapted for cutting plastics and other non-ferrous materials.

A typical horizontal bandsaw consists of the following main parts:

* '''Blade''': A continuous loop with cutting teeth, usually made of high-speed steel or bi-metal materials.
* '''Wheels''': Two wheels (drive and idler) guide and tension the blade.
* '''Cutting Head''': The pivoting arm that houses the blade and descends into the material.
* '''Vise''': A clamping mechanism that secures the workpiece during cutting.
* '''Bed/Table''': A horizontal platform that supports the material being cut.
* '''Motor''': Powers the blade, via a belt or through a gearbox.
* '''Coolant System''': Helps reduce blade wear and cool the workpiece.
* '''Hydraulic Feed''': Regulates the rate at which the saw head lowers during cutting. Includes a hydraulic cylinder, control valve, and often a feed rate adjustment knob.
* '''Control Panel''': Includes power switches, emergency stop, and hydraulic feed controls.

=== '''Safety First''' ===
Before operationg a horizontal bandsawː

* Wear appropriate personal protective equipment (PPE), including safety glasses and steel-toe shoes.
* Ensure all guards are in place and functioning.
* Secure your piece.
* Make sure the blade is in good condition.
* Verify the coolant system is filled and operational.

=== '''Operating Instructions''' ===
'''''Step-by-Step Operation'''''

# '''Position the Material''': Place the workpiece in the vise and align it for the desired cut. Use a stop block or scale for repeat cuts.
# '''Secure the Workpiece''': Place the material in the vise and tighten securely. Ensure it is aligned for a square cut.
# '''Start the Saw''': Turn on the saw and coolant pump and adjust coolant flow.
# '''Set Hydraulic Feed Rate and Lower the Blade''': Adjust the speed according to the material type and thickness. Use the hydraulic control valve to set the desired descent rate of the saw head. Begin the cut by slowly lowering the saw head onto the workpiece, using the feed system. Softer materials use higher speeds; harder materials require slower speeds. Ask staff if unsure.
# '''Monitor the Cut''': Ensure the blade is cutting smoothly without binding or excessive vibration. Adjust feed rate or stop the machine if necessary.
# '''Complete the Cut''': Allow the saw to finish cutting through the material. Once complete, the blade should stop automatically, or you can hit the stop button.
# '''Raise the Blade and Remove Material''': Lift the saw head manually and release the vise. Carefully remove the cut piece and prepare for the next cut if needed.

=== '''Maintenance and Care''' ===
'''General Maintenance'''

* Degreasing and oiling the bed.
* Clean machine, remove chips and debris from the bed.
* Clean and refill coolant tanks, and clear nozzles.
* Check fluid levels, inspect for leaks, and test the feed control valve regularly.
* Inspect for wear, replace dull or damaged blades
* Inspect electrical components

Proper maintenance ensures longer machine life and improved cutting performance.

'''Changing the blade'''
<youtube>1I___0a8QcY</youtube>

''Removing the blade''

# Unplug the Machine: Be sure there is no power in the bandsaw.
# Remove Red Guards: Loosen the 2 bolts from the top guard and slide the red plaque out. Do the same for the bottom guard.
# Loosen the Blade: Unscrew the knob on the side of the bandsaw until it’s completely loose.
# Unhook the Blade: Open the hood flaps to gain access to the blade. Wearing work gloves, push the wheel inward all the way. Then grab the blade and pull it free, it should slip out easily. Repeat on the other side.
# Remove the Damaged Blade: The blade is still pinched between the two arms in front of the machine. To remove it, push the blade down and away from you, turning it in a clockwise motion. That should free it completely.

''Disposing of the blade''

# Coiling the Blade: Hold the blade up in front of you and press your foot down on the bottom of it, pinching it against the floor. Still wearing gloves, grab the blade and twist it with two hands until it folds onto itself.
# Securing the blade: Once it makes a small tidy bundle, do not let it go. Use welding wire or zip ties to fasten around it, preventing it from popping open.
# Throwing it out: Dispose of the damaged blade in the metal only garbage. If the blade is still good, put it away in storage.

''Installing the New Blade''

# Opening the Blade: Do not let go of the coil. Cut off the zip ties keeping it together. If the blade has plastic covering its teeth, carefully undo the coil and take off the cover once its fully opened. If not, let go of the blade, letting it bounce on the ground away from you and open on its own.
# Slotting the Blade: Insert the blade into the slot at the top of the machine, leaving it within the hood but free of the wheels.
# Placing the blade: Grab the blade at the bottom, where it’s not in contact with the machine. You’ll have to twist it so that it stands vertically, with its teeth at the bottom. Then, manoeuvre it under the two arms in front of the machine and slide it up into the slot, between the bearings.
# Position the blade: Place the blade around the wheels so that it slots into the hood

'''Tensioning the blade'''

* Checking belt tension and blade tracking.

'''Adjusting the guard'''

'''Mixing and inserting coolant'''

The Brunsfield Center/Manufacturing Technologies/Horizontal Bandsaw

2025-07-03T14:09:08Z

Naomie: /* Maintenance and Care */

The horizontal bandsaw is a type of power saw widely used in metalworking and fabrication shops for cutting metal stock to length, distinct from its vertical counterpart which is typically used for contour cutting. The horizontal configuration is designed primarily for cutting large sections of material to specific lengths with minimal operator intervention. This makes it ideal for production environments where consistent and repetitive cuts are required. Horizontal bandsaws with hydraulic feed are essential in production and industrial environments where accurate, repeatable cuts are necessary. Unlike gravity-fed or manually-operated saws, the hydraulic system allows for fine control over the cutting rate, ensuring consistent performance across different materials and cross-sections.

These saws are commonly found in machine shops, steel fabrication facilities, and maintenance departments. They are available in various sizes, from small benchtop models to large industrial machines capable of cutting beams and heavy stock.

=== '''Overview''' ===
A '''horizontal bandsaw''' It features a long, continuous blade mounted horizontally, with teeth along one edge, which is looped over two wheels. The saw blade is drawn downward into the workpiece, enabling efficient and precise straight cuts, especially in metal bars, tubes, and structural materials. This type of bandsaw incorporates a hydraulic feed system to control the descent and pressure of the cutting head, providing smooth, controlled cuts and minimizing blade wear. Though most commonly used for metal, some horizontal bandsaws can also be adapted for cutting plastics and other non-ferrous materials.

A typical horizontal bandsaw consists of the following main parts:

* '''Blade''': A continuous loop with cutting teeth, usually made of high-speed steel or bi-metal materials.
* '''Wheels''': Two wheels (drive and idler) guide and tension the blade.
* '''Cutting Head''': The pivoting arm that houses the blade and descends into the material.
* '''Vise''': A clamping mechanism that secures the workpiece during cutting.
* '''Bed/Table''': A horizontal platform that supports the material being cut.
* '''Motor''': Powers the blade, via a belt or through a gearbox.
* '''Coolant System''': Helps reduce blade wear and cool the workpiece.
* '''Hydraulic Feed''': Regulates the rate at which the saw head lowers during cutting. Includes a hydraulic cylinder, control valve, and often a feed rate adjustment knob.
* '''Control Panel''': Includes power switches, emergency stop, and hydraulic feed controls.

=== '''Safety First''' ===
Before operationg a horizontal bandsawː

* Wear appropriate personal protective equipment (PPE), including safety glasses and steel-toe shoes.
* Ensure all guards are in place and functioning.
* Secure your piece.
* Make sure the blade is in good condition.
* Verify the coolant system is filled and operational.

=== '''Operating Instructions''' ===
'''''Step-by-Step Operation'''''

# '''Position the Material''': Place the workpiece in the vise and align it for the desired cut. Use a stop block or scale for repeat cuts.
# '''Secure the Workpiece''': Place the material in the vise and tighten securely. Ensure it is aligned for a square cut.
# '''Start the Saw''': Turn on the saw and coolant pump and adjust coolant flow.
# '''Set Hydraulic Feed Rate and Lower the Blade''': Adjust the speed according to the material type and thickness. Use the hydraulic control valve to set the desired descent rate of the saw head. Begin the cut by slowly lowering the saw head onto the workpiece, using the feed system. Softer materials use higher speeds; harder materials require slower speeds. Ask staff if unsure.
# '''Monitor the Cut''': Ensure the blade is cutting smoothly without binding or excessive vibration. Adjust feed rate or stop the machine if necessary.
# '''Complete the Cut''': Allow the saw to finish cutting through the material. Once complete, the blade should stop automatically, or you can hit the stop button.
# '''Raise the Blade and Remove Material''': Lift the saw head manually and release the vise. Carefully remove the cut piece and prepare for the next cut if needed.

=== '''Maintenance and Care''' ===
'''General Maintenance'''

* Degreasing and oiling the bed.
* Clean machine, remove chips and debris from the bed.
* Clean and refill coolant tanks, and clear nozzles.
* Check fluid levels, inspect for leaks, and test the feed control valve regularly.
* Inspect for wear, replace dull or damaged blades
* Inspect electrical components

Proper maintenance ensures longer machine life and improved cutting performance.

'''Changing the blade'''

''Removing the blade''

# Unplug the Machine: Be sure there is no power in the bandsaw.
# Remove Red Guards: Loosen the 2 bolts from the top guard and slide the red plaque out. Do the same for the bottom guard.
# Loosen the Blade: Unscrew the knob on the side of the bandsaw until it’s completely loose.
# Unhook the Blade: Open the hood flaps to gain access to the blade. Wearing work gloves, push the wheel inward all the way. Then grab the blade and pull it free, it should slip out easily. Repeat on the other side.
# Remove the Damaged Blade: The blade is still pinched between the two arms in front of the machine. To remove it, push the blade down and away from you, turning it in a clockwise motion. That should free it completely.

''Disposing of the blade''

# Coiling the Blade: Hold the blade up in front of you and press your foot down on the bottom of it, pinching it against the floor. Still wearing gloves, grab the blade and twist it with two hands until it folds onto itself.
# Securing the blade: Once it makes a small tidy bundle, do not let it go. Use welding wire or zip ties to fasten around it, preventing it from popping open.
# Throwing it out: Dispose of the damaged blade in the metal only garbage. If the blade is still good, put it away in storage.

''Installing the New Blade''

# Opening the Blade: Do not let go of the coil. Cut off the zip ties keeping it together. If the blade has plastic covering its teeth, carefully undo the coil and take off the cover once its fully opened. If not, let go of the blade, letting it bounce on the ground away from you and open on its own.
# Slotting the Blade: Insert the blade into the slot at the top of the machine, leaving it within the hood but free of the wheels.
# Placing the blade: Grab the blade at the bottom, where it’s not in contact with the machine. You’ll have to twist it so that it stands vertically, with its teeth at the bottom. Then, manoeuvre it under the two arms in front of the machine and slide it up into the slot, between the bearings.
# Position the blade: Place the blade around the wheels so that it slots into the hood

'''Tensioning the blade'''

* Checking belt tension and blade tracking.

'''Adjusting the guard'''

'''Mixing and inserting coolant'''

File:LeverShear.png

2025-06-03T21:01:51Z

Naomie:

Lever Shear

File:TreadleShear.png

2025-06-03T20:47:12Z

Naomie:

Treadle Shear

The Brunsfield Center

2025-06-03T20:15:06Z

Naomie: added a page

== About ==
To gain access to the Brunsfield Centre, uOttawa members (students or staff) must first complete training on the equipment at the Manufacturing Training Centre.

We encourage you to come talk to us about what you are trying to build and we will be happy to point you to the appropriate equipment and will help you get trained.

== Using the Shop ==

=== Shop Rules ===
Some general rules for Brunsfield (STM 129):

* All users must complete the [[Shop trainings|Basic Training]] before using any tools or machines in the shop.
* All users must '''Sign-in''' using their MakerRepo account.
* All users must wear '''safety glasses, long pants, and steel toes boots'''. Toe caps and safety glasses are readily available for those who do not have their own.
* '''Stay within your comfort zone!''' Brunsfield staff (wearing orange) are always there to help to get started or answer your questions.
* Always clean up after yourselves and put tools back in their place.

=== Sign-In Process ===
All Brunsfield and MTC users need to sign in & out of the space using their MakerRepo account. This can be linked with a student/employee card, or can be given manually.

There is a '''Tap-Box''' at the front desk of all of the spaces, simply tap your card on the box and once the light turns green, you're good to go.

A staff can help you link you account to a new card, or sign you in without a card.

It is the user's job to make an account on [https://https//makerepo.com/ MakerRepo] before visiting the spaces.

=== Buying Materials ===
Brunsfield keeps stock of various metals and composites that are left of from projects, and can sell them to shop users.

We also have a selection of '''Scrap Materials''' that are in marked bins in Brunsfield. These materials are '''free to use''' for any users.

Everything that is '''For Sale''' lives on the labelled rack at the back of the shop. All of our pricing is determined by our supplier [https://www.metalpros.com/ Metal Pros.]Simply navigate to their website and identify the geometry of the piece you are looking to purchase. Staff can also assist in determining cost of items.

From there, you will be directed to [https://makerstore.ca/ Makerstore] in order to pay for you material. Simply purchase the item "Brunsfield Bars" at whatever quantity is needed to cover your purchase.

Once a staff has confirmed your order, you're all set!

=== Placing an Order ===
Looking to outsource your project? Our skilled team can help by fabricating your parts for you. Contact us for further information.

=== Design Reviews ===

== Trainings ==
The following [[Shop trainings|trainings]] are offered in MTC or Brunsfield. More info can be found on the [[Shop trainings|trainings]] page.
* Basic Training
* Mill Training
* Lathe Training
* Welding Safety / MIG Training
* TIG Training
* CNC Training

== Our Team ==

== Manufacturing Technologies ==
Here is a list of the machines, tools, and processes available through the Brunsfield Center. Click on a specific section to learn more.

* [[Mill]]
* [[Lathe]]
* Welding Area
** [[Welding Technologies|MIG]]
** [[Welding Technologies|TIG]]
** [[Welding Technologies|Plasma cutting]]
** [[Grinders]]
** [[Welding Technologies|Spot Welder]]
* [[Vertical Band Saw]]
* [[Horizontal Band Saw]]
* Drill press
* Sheet metal Brake
* [[Sheet metal Shear]]

* [[Hand tools]]

* Wood Room
** [[Wood Room|CNC Routers]]
** [[Wood Room|Miter Saw]]
** [[Wood Room|Panel Saw]]
** [[Wood Room|Circular Saw (Skillsaw)]]
** [[Wood Room|Jigsaw]]

The Brunsfield Center

2025-05-27T17:34:03Z

Naomie:

== About ==
To gain access to the Brunsfield Centre, uOttawa members (students or staff) must first complete training on the equipment at the Manufacturing Training Centre.

We encourage you to come talk to us about what you are trying to build and we will be happy to point you to the appropriate equipment and will help you get trained.

== Using the Shop ==

=== Shop Rules ===
Some general rules for Brunsfield (STM 129):

* All users must complete the [[Basic Training]] before using any tools or machines in the shop.
* All users must '''Sign-in''' using their MakerRepo account.
* All users must wear '''safety glasses, long pants, and steel toes boots'''. Toe caps and safety glasses are readily available for those who do not have their own.
* '''Stay within your comfort zone!''' Brunsfield staff (wearing orange) are always there to help to get started or answer your questions.
* Always clean up after yourselves and put tools back in their place.

=== Sign-In Process ===
All Brunsfield and MTC users need to sign in & out of the space using their MakerRepo account. This can be linked with a student/employee card, or can be given manually.

There is a '''Tap-Box''' at the front desk of all of the spaces, simply tap your card on the box and once the light turns green, you're good to go.

A staff can help you link you account to a new card, or sign you in without a card.

It is the user's job to make an account on [https://https//makerepo.com/ MakerRepo] before visiting the spaces.

=== Buying Materials ===
Brunsfield keeps stock of various metals and composites that are left of from projects, and can sell them to shop users.

We also have a selection of '''Scrap Materials''' that are in marked bins in Brunsfield. These materials are '''free to use''' for any users.

Everything that is '''For Sale''' lives on the labelled rack at the back of the shop. All of our pricing is determined by our supplier [https://www.metalpros.com/ Metal Pros.]Simply navigate to their website and identify the geometry of the piece you are looking to purchase. Staff can also assist in determining cost of items.

From there, you will be directed to [https://makerstore.ca/ Makerstore] in order to pay for you material. Simply purchase the item "Brunsfield Bars" at whatever quantity is needed to cover your purchase.

Once a staff has confirmed your order, you're all set!

=== Placing an Order ===
Looking to outsource your project? Our skilled team can help by fabricating your parts for you. Contact us for further information.

=== Design Reviews ===

== Trainings ==
* Basic Training
* Mill Training
* Lathe Training
* Welding Safety / MIG Training
* TIG Training
* CNC Training

== Our Team ==

== Manufacturing Technologies ==
Here is a list of the machines, tools, and processes available through the Brunsfield Center. Click on a specific section to learn more.

* [[Mill]]
* [[Lathe]]
* Welding Area
** [[MIG]]
** TIG
** Plasma
** Grinders
* Band saws
* Drill presses
* Brake
* Shear

* Hand tools

* Wood Room
** CNC Routers
** Miter Saw
** Panel Saw
** Circular Saw (Skillsaw)
** Jigsaw